Heterarchical modelling of comminution for rotary mills: part I—particle crushing along streamlines

IF 2.4 3区 工程技术 Granular Matter Pub Date : 2024-08-16 DOI:10.1007/s10035-024-01446-y
Mukesh Singh Bisht, François Guillard, Paul Shelley, Benjy Marks, Itai Einav
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Abstract

Rotary mills aim to effectively reduce the size of particles through a process called comminution. Modelling comminution in rotary mills is a challenging task due to substantial material deformation and the intricate interplay of particle kinematics of segregation, mixing, crushing, and abrasion. Existing particle-based simulations tend to provide predictions that cannot cope with the large number of particles within rotary mills, their wide range of sizes, and the physics dictating the crushing of individual particles. Similarly, there is currently no deterministic modelling means to determine the evolving population of particle sizes at any point in time and space within the mill. The aim of this two-part contribution is to address these gaps by advancing a framework for a novel stochastic comminution model for rotary mills, which has a well-defined deterministic continuum limit and can cope with arbitrarily large numbers of particles. This work describes the basic physics and structure of the new model within a heterarchical framework for ball and autogenous grinding mills. The primary focus of this Part I paper is to develop a computational model for the integration of motion of material along streamlines inside a mill. Coupled to this process is the kinetic physics dictating particle crushing. In a subsequent work, Part II, segregation and mixing will be added to this model such that realistic behaviour from the mill can be observed.

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旋转碾磨机粉碎的异构模型:第一部分--沿流线的颗粒粉碎
旋转碾磨机旨在通过一种称为粉碎的过程有效减小颗粒尺寸。由于材料的巨大变形以及颗粒运动学在偏析、混合、破碎和磨损等方面错综复杂的相互作用,在旋转研磨机中模拟粉碎过程是一项极具挑战性的任务。现有的基于颗粒的模拟所提供的预测结果往往无法应对旋转碾磨机中的大量颗粒、其广泛的尺寸范围以及决定单个颗粒破碎的物理特性。同样,目前也没有确定性的建模方法来确定碾磨机内任何时间和空间点上不断变化的颗粒尺寸群。本论文由两部分组成,旨在通过为旋转碾磨机的新型随机粉碎模型提供一个框架来填补这些空白,该模型具有明确的确定性连续极限,可处理任意数量的颗粒。这项工作描述了球磨机和自磨机异构框架内新模型的基本物理和结构。本文第一部分的主要重点是开发一个计算模型,用于整合磨机内部物料沿流线的运动。与此过程相关的是决定颗粒粉碎的动力学物理。在随后的第二部分工作中,将在该模型中加入偏析和混合,以便观察磨机的真实行为。
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来源期刊
Granular Matter
Granular Matter MATERIALS SCIENCE, MULTIDISCIPLINARY-MECHANICS
CiteScore
4.30
自引率
8.30%
发文量
95
期刊介绍: Although many phenomena observed in granular materials are still not yet fully understood, important contributions have been made to further our understanding using modern tools from statistical mechanics, micro-mechanics, and computational science. These modern tools apply to disordered systems, phase transitions, instabilities or intermittent behavior and the performance of discrete particle simulations. >> Until now, however, many of these results were only to be found scattered throughout the literature. Physicists are often unaware of the theories and results published by engineers or other fields - and vice versa. The journal Granular Matter thus serves as an interdisciplinary platform of communication among researchers of various disciplines who are involved in the basic research on granular media. It helps to establish a common language and gather articles under one single roof that up to now have been spread over many journals in a variety of fields. Notwithstanding, highly applied or technical work is beyond the scope of this journal.
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