Flux Filling Rate Effect on Weld Bead Deposition of Recycled Titanium Chip Tubular Wire

IF 5.6 3区 工程技术 Q1 ENGINEERING, MANUFACTURING International Journal of Precision Engineering and Manufacturing-Green Technology Pub Date : 2024-08-29 DOI:10.1007/s40684-024-00658-0
Andrés M. Moreno-Uribe, José Gedael Fagundes, Izabel L. Criscuolo, Thomas Hassel, A. Q. Bracarense
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Abstract

TiC-reinforced composite coatings were fabricated in situ on carbon steel plates using flux-cored arc welding with tubular wire. The flux was composed of titanium powder recycled from chips generated during the machining process. The microstructure of the welded deposits was formed using various metal strip thicknesses to fabricate the wires, resulting in different flux fill values. During welding, titanium chips melted and reacted with carbon to form TiC. The complex in situ-formed phases were beneficial for improving the coating properties. Results indicated that the microhardness of the composite coatings using a greater quantity of flux was enhanced to over four times that of the substrate. More TiC resulted in better hardness values with increased amounts of flux. However, using thick metal strips reduces the flux supply, thereby diminishing the formation of a wear-resistant microstructure.

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焊剂填充率对再生钛片管状焊丝焊珠沉积的影响
使用管状焊丝的药芯弧焊在碳钢板上就地制作了钛碳增强复合涂层。焊剂由从加工过程中产生的切屑中回收的钛粉组成。焊接熔敷的微观结构是使用不同厚度的金属带制造焊丝形成的,从而产生不同的焊剂填充值。在焊接过程中,钛屑熔化并与碳反应形成 TiC。原位形成的复杂相有利于改善涂层性能。结果表明,使用更多助焊剂的复合涂层的显微硬度提高到基体的四倍以上。随着助焊剂用量的增加,更多的 TiC 会带来更好的硬度值。然而,使用厚金属带会减少助焊剂的供应量,从而减少耐磨微结构的形成。
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来源期刊
CiteScore
10.30
自引率
9.50%
发文量
65
审稿时长
5.3 months
期刊介绍: Green Technology aspects of precision engineering and manufacturing are becoming ever more important in current and future technologies. New knowledge in this field will aid in the advancement of various technologies that are needed to gain industrial competitiveness. To this end IJPEM - Green Technology aims to disseminate relevant developments and applied research works of high quality to the international community through efficient and rapid publication. IJPEM - Green Technology covers novel research contributions in all aspects of "Green" precision engineering and manufacturing.
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