Finite element analysis of grout-filled GFRP tube repaired corroded tubular offshore platforms

Yaping Lu, Yongli Zhou, Xiaoyu Yan, Ziyang Meng, Xiaoyu Hou
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Abstract

Steel tubular offshore platforms are exposed to aggressive marine conditions, which leads to inevitable corrosion and degradation of the structures after a long time of service. Repairing the corroded tubular structure is not easy, especially for the members that are beneath the sea level. The current paper aims to provide an alternative approach for the repairing of corroded steel tubular platforms, by which a novel method with grout-filled GFRP tube cladding the tubular members is proposed. The conception design of the method is introduced, and the repairing process is demonstrated in detail. Then the repairing efficiency of repaired joints and platforms with different corrosion rates is investigated with finite element analysis, which proves a satisfactory reinforcement on the strength of them. The enhanced ratio is up to 117% for the T-joint under compression, and 44% for the compression brace of the K-joint, 37% for the tension brace of the K-joint, 45% for the platform. Finite element models are developed to explore the influence of the GFRP tube thickness ratio and the cube strength of grout material on its strength and repair efficiency. Then the corresponding repair structure suggestions under each corrosion rate are put forward.
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灌浆填充 GFRP 管修复腐蚀管式海上平台的有限元分析
海上钢管平台暴露在侵蚀性海洋条件下,经过长期使用后,结构不可避免地会发生腐蚀和退化。修复被腐蚀的管状结构并非易事,尤其是对于位于海平面以下的构件。本文旨在为修复锈蚀的钢管式平台提供一种替代方法,即采用灌浆填充 GFRP 管包覆管状构件的新方法。本文介绍了该方法的构思设计,并详细演示了修复过程。然后,通过有限元分析研究了不同腐蚀率的修复接头和平台的修复效率,结果证明对其强度的加固效果令人满意。受压 T 型接头的增强率高达 117%,K 型接头受压支撑的增强率为 44%,K 型接头受拉支撑的增强率为 37%,平台的增强率为 45%。通过建立有限元模型,探讨了 GFRP 管厚度比和灌浆材料立方体强度对其强度和修复效率的影响。然后提出了各腐蚀率下相应的修复结构建议。
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