Strategic maintenance planning in the digital era: a hybrid approach merging Reliability-Centered Maintenance with digitalization opportunities

IF 6.9 2区管理学 Q1 MANAGEMENT Operations Management Research Pub Date : 2024-09-16 DOI:10.1007/s12063-024-00496-y

Vito Introna, Annalisa Santolamazza

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Abstract

In the age of digital transformation, maintenance operations are crucial for leveraging the potential of Industry 4.0 and 5.0. Yet, this domain remains significantly under-optimized in terms of strategic maintenance planning and enhancing asset performance. The advent of smart technologies offers a myriad of innovative avenues; however, harnessing these effectively requires systematic planning that incorporates these new, various and quite diversified, smart practices. Thus, this paper proposes a new methodological approach to maintenance planning, based on the Reliability-Centered Maintenance method, aimed at providing an operative tool for organizations to foster the evolution of their maintenance plans towards the paradigm of digitalization. This novel method enables the identification of hidden opportunities of improvement not identifiable through the use of the traditional approach through the proposal of an Opportunity Index, to use together with the Criticality Index in asset selection, and a Digitalization Score to use during Failure Mode, Effects, and Criticality Analysis. The proposed method is applied to transform the maintenance planning of a production line, thus identifying the opportunities of the approach and testing its feasibility.

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数字时代的战略性维护规划：将以可靠性为中心的维护与数字化机遇相结合的混合方法

在数字化转型时代，维护运营对于发挥工业 4.0 和 5.0 的潜力至关重要。然而，在战略维护规划和提高资产性能方面，这一领域的优化程度仍然严重不足。智能技术的出现提供了无数的创新途径；然而，要有效利用这些技术，就必须进行系统规划，将这些新的、多种多样的智能实践纳入其中。因此，本文基于 "以可靠性为中心的维护 "方法，提出了一种新的维护规划方法，旨在为企业提供一种可操作的工具，促进其维护计划向数字化范式发展。这种新方法通过提出 "机会指数 "和 "临界指数"（用于资产选择）以及 "数字化评分"（用于故障模式、影响和临界分析），能够识别传统方法无法识别的隐藏的改进机会。所建议的方法被应用于生产线维护规划的转型，从而确定了该方法的机遇并测试了其可行性。

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来源期刊

Operations Management Research MANAGEMENT-

CiteScore

6.20

自引率

23.30%

发文量

104

期刊介绍： Operations Management Research is a peer-reviewed journal that focuses on rapidly publishing high-quality research in the field of operations management. It aims to advance both the theory and practice of operations management across a wide range of topics and research paradigms. The journal covers all aspects of operations management, including manufacturing, supply chain, health care, and service operations. It welcomes various research methodologies, such as case studies, action research, surveys, mathematical modeling, and simulation. The goal of Operations Management Research is to promote research that enhances both the theory and practice of operations management, as it is an applied discipline. The journal also publishes Academic Notes, which are special papers that address research methodologies, the direction of the operations management field, and other topics of interest to academicians. Additionally, there is a demand for shorter and more focused research articles in operations management, which this journal aims to fulfill.