Improving the Productivity of Copy-Piercing Electrical Discharge Machining by Additive Manufacturing of Tool Electrodes

Q3 Engineering Russian Engineering Research Pub Date : 2024-09-16 DOI:10.3103/s1068798x24701399
R. M. Aliev, T. R. Ablyaz, E. S. Shlykov, K. R. Muratov, V. B. Blokhin
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Abstract

The use of additive technology—in particular, selective laser melting (SLM)—in producing wire electrodes for electrical discharge machining is considered. By this means it is possible to produce electrodes of high precision and complex geometry, with distinctive properties. In addition, the results of topological optimization in electrode design are presented. Topological optimization permits the production of wire electrodes that are more efficient in the given operating conditions. It is shown that, on the basis of additive technology and optimized electrode geometry with internal supply channels for dielectric liquid, the removal of sludge from the machining area may be improved, with consequent stabilization of the machining process.

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通过增材制造工具电极提高仿形穿孔放电加工的生产率
摘要 本文探讨了如何利用快速成型技术,特别是选择性激光熔化(SLM)技术来生产用于放电加工的线电极。通过这种方法,可以生产出精度高、几何形状复杂、性能独特的电极。此外,还介绍了电极设计中拓扑优化的结果。拓扑优化允许在给定的工作条件下生产更高效的线电极。研究表明,在添加剂技术和带有内部电介质液体供应通道的优化电极几何形状的基础上,可以改善加工区污泥的清除,从而稳定加工过程。
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来源期刊
Russian Engineering Research
Russian Engineering Research Engineering-Industrial and Manufacturing Engineering
CiteScore
1.20
自引率
0.00%
发文量
226
期刊介绍: Russian Engineering Research is a journal that publishes articles on mechanical and production engineering. The journal covers the development of different branches of mechanical engineering, new technologies, and tools for machine and materials design. Emphasis is on operations research and production-line layout, industrial robots and manipulators, quality control and process engineering, kinematic analysis of machine assemblies, and computerized integrated manufacturing systems.
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