R. M. Aliev, T. R. Ablyaz, E. S. Shlykov, K. R. Muratov, V. B. Blokhin
{"title":"Improving the Productivity of Copy-Piercing Electrical Discharge Machining by Additive Manufacturing of Tool Electrodes","authors":"R. M. Aliev, T. R. Ablyaz, E. S. Shlykov, K. R. Muratov, V. B. Blokhin","doi":"10.3103/s1068798x24701399","DOIUrl":null,"url":null,"abstract":"<h3 data-test=\"abstract-sub-heading\">Abstract</h3><p>The use of additive technology—in particular, selective laser melting (SLM)—in producing wire electrodes for electrical discharge machining is considered. By this means it is possible to produce electrodes of high precision and complex geometry, with distinctive properties. In addition, the results of topological optimization in electrode design are presented. Topological optimization permits the production of wire electrodes that are more efficient in the given operating conditions. It is shown that, on the basis of additive technology and optimized electrode geometry with internal supply channels for dielectric liquid, the removal of sludge from the machining area may be improved, with consequent stabilization of the machining process.</p>","PeriodicalId":35875,"journal":{"name":"Russian Engineering Research","volume":"37 1","pages":""},"PeriodicalIF":0.0000,"publicationDate":"2024-09-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Russian Engineering Research","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.3103/s1068798x24701399","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"Engineering","Score":null,"Total":0}
引用次数: 0
Abstract
The use of additive technology—in particular, selective laser melting (SLM)—in producing wire electrodes for electrical discharge machining is considered. By this means it is possible to produce electrodes of high precision and complex geometry, with distinctive properties. In addition, the results of topological optimization in electrode design are presented. Topological optimization permits the production of wire electrodes that are more efficient in the given operating conditions. It is shown that, on the basis of additive technology and optimized electrode geometry with internal supply channels for dielectric liquid, the removal of sludge from the machining area may be improved, with consequent stabilization of the machining process.
期刊介绍:
Russian Engineering Research is a journal that publishes articles on mechanical and production engineering. The journal covers the development of different branches of mechanical engineering, new technologies, and tools for machine and materials design. Emphasis is on operations research and production-line layout, industrial robots and manipulators, quality control and process engineering, kinematic analysis of machine assemblies, and computerized integrated manufacturing systems.