Field-assisted sintering of MC-Ti3SiC2 composites with adjustable thermal expansion coefficient

Abstract

Tool materials for precision glass moulding made of WC or SiC bear the risk of glass breakage due to a difference in the coefficient of thermal expansion (CTE) between the mould and the glass. The aim of this study is to develop a MAX phase composite with increased CTE and thus reduced CTE difference. A mixture of Ti₃SiC₂ and 10 vol% SiC powder was sintered between 1250 °C and 1350 °C using the field-assisted sintering technique (FAST). In addition to the sintering temperature, the dwell time and the initial particle size were varied using a full factorial experimental design. Complete densification, homogeneous carbide distribution and no grain coarsening were observed for specimens sintered at 1300 °C for 10 min at 50 MPa. The grain size of SiC and Ti₃SiC₂ is approximately 0.3 μm, although larger grains occasionally occur. Identified process parameters were successfully transferred to TiC reinforced Ti₃SiC₂ composites. While the carbide content can be specifically controlled by mixing, the MAX phase partially decomposes during sintering. MC additions between 10 and 30 vol% resulted in an adjustable CTE in the range 6.8–9.0 ppm/K.