Brenda Segura-Bailón, Gretchen T. Lapidus, Guadalupe Ramos-Sánchez
{"title":"A comparative study of discharging and leaching of spent lithium-ion battery recycling","authors":"Brenda Segura-Bailón, Gretchen T. Lapidus, Guadalupe Ramos-Sánchez","doi":"10.1016/j.mineng.2024.109012","DOIUrl":null,"url":null,"abstract":"<div><div>Accelerated production of lithium-ion batteries (LIBs) implies an increase in the raw materials demand, especially for metals like lithium, cobalt, and nickel. Spent LIBs recycling guarantees the regeneration and reincorporation of valuable materials into the manufacturing industry; therefore, recycling methods and techniques must be optimized. In this investigation, alkaline and reductive acid leaching processes were evaluated and compared in order to determine the effect of parameters such as pH, temperature, and reagents concentrations to achieve selective leaching processes. This study demonstrated that strongly alkaline solutions (NaOH) do not ensure selective lithium and aluminum dissolution. Also, a solid compound, <span><math><mrow><mi>L</mi><mi>i</mi><msub><mrow><mi>A</mi><mi>l</mi></mrow><mn>2</mn></msub><msub><mrow><mo>(</mo><mi>O</mi><mi>H</mi><mo>)</mo></mrow><mn>6</mn></msub><msub><mrow><mi>O</mi><mi>H</mi></mrow><mrow><mo>(</mo><mi>s</mi><mo>)</mo></mrow></msub></mrow></math></span> can be formed at pH ∼14, negatively affecting the lithium extraction. On the other hand, reductive acid leaching, with acid sulfuric and hydrazine sulfate (H<sub>2</sub>SO<sub>4</sub> + N<sub>2</sub>H<sub>6</sub>SO<sub>4</sub>) solutions resulted in an efficient system, extracting ≥90 % of Ni, Co, and Mn at 40 °C. Hydrazine is essential as a reductant, although it must be added in excess (40 % excess with respect to the Co, Ni, and Mn content) to suppress copper dissolution. Furthermore, this work demonstrated the possibility of processing the entire spent LIBs sample once the discharge and crushing stages were concluded, avoiding physical separation, without affecting the leaching efficiency and contributing to process economy.</div></div>","PeriodicalId":18594,"journal":{"name":"Minerals Engineering","volume":"218 ","pages":"Article 109012"},"PeriodicalIF":4.9000,"publicationDate":"2024-09-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Minerals Engineering","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0892687524004412","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, CHEMICAL","Score":null,"Total":0}
引用次数: 0
Abstract
Accelerated production of lithium-ion batteries (LIBs) implies an increase in the raw materials demand, especially for metals like lithium, cobalt, and nickel. Spent LIBs recycling guarantees the regeneration and reincorporation of valuable materials into the manufacturing industry; therefore, recycling methods and techniques must be optimized. In this investigation, alkaline and reductive acid leaching processes were evaluated and compared in order to determine the effect of parameters such as pH, temperature, and reagents concentrations to achieve selective leaching processes. This study demonstrated that strongly alkaline solutions (NaOH) do not ensure selective lithium and aluminum dissolution. Also, a solid compound, can be formed at pH ∼14, negatively affecting the lithium extraction. On the other hand, reductive acid leaching, with acid sulfuric and hydrazine sulfate (H2SO4 + N2H6SO4) solutions resulted in an efficient system, extracting ≥90 % of Ni, Co, and Mn at 40 °C. Hydrazine is essential as a reductant, although it must be added in excess (40 % excess with respect to the Co, Ni, and Mn content) to suppress copper dissolution. Furthermore, this work demonstrated the possibility of processing the entire spent LIBs sample once the discharge and crushing stages were concluded, avoiding physical separation, without affecting the leaching efficiency and contributing to process economy.
期刊介绍:
The purpose of the journal is to provide for the rapid publication of topical papers featuring the latest developments in the allied fields of mineral processing and extractive metallurgy. Its wide ranging coverage of research and practical (operating) topics includes physical separation methods, such as comminution, flotation concentration and dewatering, chemical methods such as bio-, hydro-, and electro-metallurgy, analytical techniques, process control, simulation and instrumentation, and mineralogical aspects of processing. Environmental issues, particularly those pertaining to sustainable development, will also be strongly covered.