Distinct photooxidation and interface degradation of waterborne epoxy resin coatings on mortar substrate affected by bulk water

IF 6.3 2区 化学 Q1 POLYMER SCIENCE Polymer Degradation and Stability Pub Date : 2024-11-06 DOI:10.1016/j.polymdegradstab.2024.111079
Yuqing Dai , Rongjia Wen , Chunyan Zhao , Ahmed Al-Mansour , Chengji Xu , Le Li , Qiang Zeng , Kefei Li , Qinghua Li , Shilang Xu
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Abstract

Epoxy-based coatings are widely used in engineering but are prone to degrade under aggressive environmental actions, especially in hygrothermal environments. However, the degradation mechanisms of a coating-substrate system under coupled UV irradiation and bulk water remain insufficiently explored. Herein, we designed three parallel accelerated aging tests, including UV irradiation only, UV/flush, and UV/submerged, on a waterborne epoxy resin (WER) coating on cement mortar substrate. The chemical structure, micro-morphology, and hydrophilicity over aging time were comprehensively characterized by the tests of attenuated total reflectance Fourier transformation infrared spectrometer (ATR-FTIR), scanning electron microscopy (SEM), image analysis, water contact angle (WCA). Results show that the UV/flush environments induced more micro-pinholes on the WER outer surface than the neat UV photooxidation. The UV/ submerged environment led to a blistering rate over 24% after 60 d's exposure owing to the significant osmotic pressure built between the inner and outer surfaces of the WER coating. Additionally, the physicochemical and microstructure changes to the outer surface of WER also caused the changes of WCA. The osmotic, hydrolysis, and thermal stresses were evaluated to clarify the water-accelerated photooxidation and interface degradation mechanisms. These findings contribute to a deeper understanding of epoxy coating degradation mechanisms in response to environmental stressors, and offer insights for enhancing coating performance under varying conditions.
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砂浆基材上的水性环氧树脂涂料受散装水影响的光氧化和界面降解特征
环氧基涂料广泛应用于工程领域,但在侵蚀性环境作用下,尤其是在湿热环境中,容易发生降解。然而,涂层-基底系统在紫外线辐照和散水耦合作用下的降解机理仍未得到充分探索。在此,我们对水泥砂浆基材上的水性环氧树脂(WER)涂层设计了三种平行加速老化试验,包括仅紫外线照射、紫外线/冲洗和紫外线/浸泡。通过衰减全反射傅立叶变换红外光谱仪(ATR-FTIR)、扫描电子显微镜(SEM)、图像分析、水接触角(WCA)等测试,对老化时间内的化学结构、微观形态和亲水性进行了综合表征。结果表明,与纯紫外光氧化相比,紫外/冲洗环境在 WER 外表面诱发了更多的微针孔。由于 WER 涂层内外表面之间形成了巨大的渗透压,紫外线/浸没环境在暴露 60 天后导致起泡率超过 24%。此外,WER 外表面的物理化学和微观结构变化也导致了 WCA 的变化。通过对渗透、水解和热应力的评估,阐明了水加速光氧化和界面降解的机理。这些发现有助于加深对环氧涂层在环境应力作用下降解机理的理解,并为在不同条件下提高涂层性能提供了启示。
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来源期刊
Polymer Degradation and Stability
Polymer Degradation and Stability 化学-高分子科学
CiteScore
10.10
自引率
10.20%
发文量
325
审稿时长
23 days
期刊介绍: Polymer Degradation and Stability deals with the degradation reactions and their control which are a major preoccupation of practitioners of the many and diverse aspects of modern polymer technology. Deteriorative reactions occur during processing, when polymers are subjected to heat, oxygen and mechanical stress, and during the useful life of the materials when oxygen and sunlight are the most important degradative agencies. In more specialised applications, degradation may be induced by high energy radiation, ozone, atmospheric pollutants, mechanical stress, biological action, hydrolysis and many other influences. The mechanisms of these reactions and stabilisation processes must be understood if the technology and application of polymers are to continue to advance. The reporting of investigations of this kind is therefore a major function of this journal. However there are also new developments in polymer technology in which degradation processes find positive applications. For example, photodegradable plastics are now available, the recycling of polymeric products will become increasingly important, degradation and combustion studies are involved in the definition of the fire hazards which are associated with polymeric materials and the microelectronics industry is vitally dependent upon polymer degradation in the manufacture of its circuitry. Polymer properties may also be improved by processes like curing and grafting, the chemistry of which can be closely related to that which causes physical deterioration in other circumstances.
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