Effects of ultrasonic surface rolling process on the microstructure and wear resistance of 2195 Al-Li alloy processed by laser powder bed fusion

IF 2.7 4区 材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Materials Letters Pub Date : 2024-11-15 DOI:10.1016/j.matlet.2024.137732
L. Li, W. Zhang, G.Q. Jiang, X.K. Meng, H.M. Zhang, P.F. Li, S. Huang, J.Z. Zhou
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Abstract

This study presents a comparative analysis of the impacts of surface rolling (SR) and ultrasonic surface rolling (USR) techniques on the microstructure and wear resistance of 2195 Al-Li alloy processed by laser powder bed fusion (LPBF). The results show that both SR and USR processes induced grain refinement, increased dislocation density, and converted tensile residual stress into compressive residual stress in the surface layer of the original samples. Compared to the SR process, the USR process exhibited more pronounced strengthening effects due to its unique acoustic effect and dynamic recrystallization mechanism. With the application of USR, the average coefficient of friction for the sample reduced from 0.41 to 0.32. This enhancement in wear resistance can be attributed to the synergistic effects of grain boundary strengthening, dislocation strengthening, and stress strengthening mechanisms.
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超声波表面滚压工艺对激光粉末床熔融法加工的 2195 Al-Li 合金微观结构和耐磨性的影响
本研究比较分析了表面滚压(SR)和超声波表面滚压(USR)技术对激光粉末床熔化(LPBF)加工的 2195 Al-Li 合金的微观结构和耐磨性的影响。结果表明,SR 和 USR 工艺都能诱导晶粒细化,增加位错密度,并将原始样品表层的拉伸残余应力转化为压缩残余应力。与 SR 工艺相比,USR 工艺因其独特的声学效应和动态再结晶机制而表现出更明显的强化效果。应用 USR 后,样品的平均摩擦系数从 0.41 降至 0.32。耐磨性的提高可归因于晶界强化、位错强化和应力强化机制的协同效应。
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来源期刊
Materials Letters
Materials Letters 工程技术-材料科学:综合
CiteScore
5.60
自引率
3.30%
发文量
1948
审稿时长
50 days
期刊介绍: Materials Letters has an open access mirror journal Materials Letters: X, sharing the same aims and scope, editorial team, submission system and rigorous peer review. Materials Letters is dedicated to publishing novel, cutting edge reports of broad interest to the materials community. The journal provides a forum for materials scientists and engineers, physicists, and chemists to rapidly communicate on the most important topics in the field of materials. Contributions include, but are not limited to, a variety of topics such as: • Materials - Metals and alloys, amorphous solids, ceramics, composites, polymers, semiconductors • Applications - Structural, opto-electronic, magnetic, medical, MEMS, sensors, smart • Characterization - Analytical, microscopy, scanning probes, nanoscopic, optical, electrical, magnetic, acoustic, spectroscopic, diffraction • Novel Materials - Micro and nanostructures (nanowires, nanotubes, nanoparticles), nanocomposites, thin films, superlattices, quantum dots. • Processing - Crystal growth, thin film processing, sol-gel processing, mechanical processing, assembly, nanocrystalline processing. • Properties - Mechanical, magnetic, optical, electrical, ferroelectric, thermal, interfacial, transport, thermodynamic • Synthesis - Quenching, solid state, solidification, solution synthesis, vapor deposition, high pressure, explosive
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