Failure mechanism and crack propagation behavior of turnout stock rail in high-speed railway

IF 4.4 2区 工程技术 Q1 ENGINEERING, MECHANICAL Engineering Failure Analysis Pub Date : 2024-11-01 DOI:10.1016/j.engfailanal.2024.109026
Qiang Yi , Xiaolong Liu , Shuguo Wang , Haiyang Chang , Zhuopeng Jiang , Wengjing Wang
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Abstract

Turnouts are crucial equipment for ensuring the safety of high-speed railways. The wheel-rail impact force is more obvious and the structural stress distribution is more complex in turnout area comparing with main lines. Fatigue failures of stock rail in high-speed railway turnout occurred after long-term service. A failure analysis by experimental and simulation methods was conducted to reveal the failure mechanism of the stock rail in the switch panel of railway turnout. First, the fracture surface of the failed stock rail was observed, indicating that the crack initiated from the rail bottom. Combing with the finite element modeling of the switch structure of the turnout, it was found that the stress of rail bottom at the fastening position of the slide chair is high, causing the crack initiation. Additionally, the effects of crack size and load on crack propagation of the stock rail was investigated by bench tests and simulation. It was noted that the crack propagation rate increased significantly with greater crack size and higher load. Moreover, the damage tolerance of the crack at the stock rail bottom was defined as 7 mm which is before the rapid propagation of cracks.
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高速铁路道岔股轨的失效机理和裂纹扩展行为
道岔是确保高速铁路安全的关键设备。与正线相比,道岔区的轮轨冲击力更为明显,结构应力分布更为复杂。高速铁路道岔的股轨在长期使用后出现疲劳失效。为了揭示铁路道岔道岔面板股轨的失效机理,采用实验和模拟方法对其进行了失效分析。首先,观察了失效钢轨的断裂面,表明裂纹是从钢轨底部开始的。结合道岔开关结构的有限元建模,发现滑椅紧固位置的钢轨底部应力较大,导致了裂纹的产生。此外,还通过台架试验和模拟研究了裂纹大小和载荷对股轨裂纹扩展的影响。结果表明,随着裂纹尺寸的增大和载荷的增加,裂纹扩展速度明显加快。此外,钢轨底部裂纹的损伤容限被定义为 7 毫米,这是在裂纹快速扩展之前。
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来源期刊
Engineering Failure Analysis
Engineering Failure Analysis 工程技术-材料科学:表征与测试
CiteScore
7.70
自引率
20.00%
发文量
956
审稿时长
47 days
期刊介绍: Engineering Failure Analysis publishes research papers describing the analysis of engineering failures and related studies. Papers relating to the structure, properties and behaviour of engineering materials are encouraged, particularly those which also involve the detailed application of materials parameters to problems in engineering structures, components and design. In addition to the area of materials engineering, the interacting fields of mechanical, manufacturing, aeronautical, civil, chemical, corrosion and design engineering are considered relevant. Activity should be directed at analysing engineering failures and carrying out research to help reduce the incidences of failures and to extend the operating horizons of engineering materials. Emphasis is placed on the mechanical properties of materials and their behaviour when influenced by structure, process and environment. Metallic, polymeric, ceramic and natural materials are all included and the application of these materials to real engineering situations should be emphasised. The use of a case-study based approach is also encouraged. Engineering Failure Analysis provides essential reference material and critical feedback into the design process thereby contributing to the prevention of engineering failures in the future. All submissions will be subject to peer review from leading experts in the field.
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