Experimental comparison of cycle modifications and ejector control methods using variable geometry and CO2 pump in a multi-evaporator transcritical CO2 refrigeration system

Abstract

To reduce the direct global warming impact of refrigerants in HVAC&R applications, low-global warming potential (GWP) refrigerants, including natural refrigerants, have been extensively investigated as alternatives to hydrofluorocarbon (HFC) refrigerants. Among the natural refrigerants, Carbon Dioxide (CO₂) offers several advantages, such as excellent transport and thermo-physical properties, being neither toxic nor flammable, and having a low price and high availability around the world. However, the high critical pressure and low critical temperature of CO₂ often lead to transcritical operation, resulting in lower efficiency due to the additional compressor power necessary to achieve transcritical operation relative to subcritical HFC cycles. Therefore, a number of cycle modifications are used to enhance the coefficient of performance (COP) of transcritical CO₂ cycles to meet or surpass those of HFC cycles. This paper provides a systematic experimental investigation of four such cycle architectures by employing the same multi-stage, two-evaporator CO₂ refrigeration cycle test stand, 3 of these configurations in transcritical and 1 in subcritical conditions. The four cycles architectures included intercooling, open economization, an internal heat exchanger and two different ejector control approaches. Specifically, a variable-diameter motive nozzle and a variable-speed liquid CO₂ pump located directly upstream of the ejector motive nozzle inlet were analyzed. Based on the experimental data, the maximum COP improvements are 4.64 % and 9.47 % when the ejector and the internal heat exchanger are used, respectively. The CO₂ pump, once successfully stabilized, can control the ejector, increase its efficiency by up to 15 % and increase the cooling capacity to a maximum of 6.2 %. Nevertheless, a reduction in COP is measured when the pump is in use; however, unlike the other three different configurations, it was only analyzed under subcritical conditions.