Preparation and formation mechanism of (W) WC/Fe bundle reinforced iron matrix composites

IF 5.1 2区 材料科学 Q1 MATERIALS SCIENCE, CERAMICS Ceramics International Pub Date : 2024-10-04 DOI:10.1016/j.ceramint.2024.10.027
Congcong Ren , Nana Zhao , Li Ma , Rui Shan , Yunhua Xu , Zhen Cui , Lisheng Zhong
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Abstract

To address the issue of strength and toughness inversion in traditional metal matrix composites, which are reinforced by uniformly distributed ceramic particles, this research developed a novel space bundle configuration of reinforced iron matrix composite using tungsten wire (W) and tungsten carbide (WC). This composite was prepared using a lost foam casting process combined with in-situ reaction. Microstructural analysis revealed that WC particles are distributed along the tungsten wire, with larger particles at the center and smaller ones at the edges. The formation of the reinforcement occurs in two stages: first, a solid-liquid reaction between the solid tungsten wire and molten iron during the lost foam casting process, promoting WC formation at high temperatures and carbon potential; second, an in situ solid-solid reaction where Fe diffuses and Fe3W3C decomposes, forming a composite structure of WC and α-Fe. The composite obtained at 1100 °C for 9 h exhibited a compressive strength of 836.59 MPa and a fracture strain of 18.69 %, representing increases of 48.46 % and 48.69 % respectively compared to gray cast iron (GCI). The (W) WC/Fe bundle reinforcement effectively enhances the strength and toughness of the composite through the high volume fraction and gradient distribution of WC particles, combined with the synergistic effect of α-Fe. This research provides a new strategy for improving the mechanical properties of composite materials and resolving the issue of strength-toughness inversion.
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(W) WC/Fe 束增强铁基复合材料的制备和形成机理
为了解决传统金属基复合材料(由均匀分布的陶瓷颗粒增强)中强度和韧性倒置的问题,本研究开发了一种使用钨丝(W)和碳化钨(WC)的新型空间束构型增强铁基复合材料。该复合材料采用消失模铸造工艺结合原位反应制备而成。微观结构分析表明,碳化钨颗粒沿钨丝分布,中心颗粒较大,边缘颗粒较小。强化层的形成分为两个阶段:第一阶段是在消失泡沫铸造过程中,固态钨丝与熔融铁之间的固液反应,在高温和碳势条件下促进了 WC 的形成;第二阶段是原位固固反应,铁扩散和 Fe3W3C 分解,形成了 WC 和 α-Fe 的复合结构。与灰铸铁(GCI)相比,在 1100 °C 下经过 9 小时处理后得到的复合材料的抗压强度为 836.59 兆帕,断裂应变为 18.69%,分别提高了 48.46% 和 48.69%。通过高体积分数和梯度分布的 WC 颗粒以及 α-Fe 的协同作用,(W) WC/Fe 束增强材料有效地提高了复合材料的强度和韧性。这项研究为提高复合材料的机械性能和解决强度-韧性反转问题提供了一种新策略。
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来源期刊
Ceramics International
Ceramics International 工程技术-材料科学:硅酸盐
CiteScore
9.40
自引率
15.40%
发文量
4558
审稿时长
25 days
期刊介绍: Ceramics International covers the science of advanced ceramic materials. The journal encourages contributions that demonstrate how an understanding of the basic chemical and physical phenomena may direct materials design and stimulate ideas for new or improved processing techniques, in order to obtain materials with desired structural features and properties. Ceramics International covers oxide and non-oxide ceramics, functional glasses, glass ceramics, amorphous inorganic non-metallic materials (and their combinations with metal and organic materials), in the form of particulates, dense or porous bodies, thin/thick films and laminated, graded and composite structures. Process related topics such as ceramic-ceramic joints or joining ceramics with dissimilar materials, as well as surface finishing and conditioning are also covered. Besides traditional processing techniques, manufacturing routes of interest include innovative procedures benefiting from externally applied stresses, electromagnetic fields and energetic beams, as well as top-down and self-assembly nanotechnology approaches. In addition, the journal welcomes submissions on bio-inspired and bio-enabled materials designs, experimentally validated multi scale modelling and simulation for materials design, and the use of the most advanced chemical and physical characterization techniques of structure, properties and behaviour. Technologically relevant low-dimensional systems are a particular focus of Ceramics International. These include 0, 1 and 2-D nanomaterials (also covering CNTs, graphene and related materials, and diamond-like carbons), their nanocomposites, as well as nano-hybrids and hierarchical multifunctional nanostructures that might integrate molecular, biological and electronic components.
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