Quantitative evolution of tribo-layers in copper based friction materials for high-speed trains operating at 400 km/h equivalent energy density: Ratio of formation to damage

IF 5.3 1区 工程技术 Q1 ENGINEERING, MECHANICAL Wear Pub Date : 2024-11-28 DOI:10.1016/j.wear.2024.205678
Yuxuan Xu , Peiyu Zhou , Qi Chen , Ziyi Liu , Xing Wang , Minwen Deng , Haibin Zhou , Yong Han , Pingping Yao
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Abstract

The quantitative Evolution of the braking properties and tribo-layer of copper based friction materials (CBFM) at 400 km/h equivalent energy density was investigated. The braking properties of CBFM were determined, with two significant degradations at the 1st and 12th cycles. The ratio of formation to damage of the tribo-layer, t, based on the thickness of the sub-surface of CBFM and wear debris, was defined. The variation of t showed an excellent correlation with the decline in the coefficient of friction. The mechanically mixed layer (MML) deteriorates after the first cycle, evolving into a mixed MML-PDL (plastic deformation layer) structure. The deformed substrate gradually loses hard particles, resulting in a tribo-layer predominantly composed of severely deformed copper, with minimal iron content and numerous defects.
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等效能量密度为400 km/h的高速列车用铜基摩擦材料摩擦层的定量演化:形成与损伤之比
研究了铜基摩擦材料(CBFM)在400 km/h当量能量密度下制动性能和摩擦层的定量演变。测定了CBFM的制动性能,在第1次和第12次循环时出现了两次明显的退化。基于CBFM的亚表面厚度和磨损屑的厚度,定义了摩擦层形成与损伤的比值t。t的变化与摩擦系数的减小有很好的相关性。机械混合层(MML)在第一次循环后劣化,演变为混合MML- pdl(塑性变形层)结构。变形的衬底逐渐失去硬颗粒,导致摩擦层主要由严重变形的铜组成,铁含量极低,缺陷众多。
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来源期刊
Wear
Wear 工程技术-材料科学:综合
CiteScore
8.80
自引率
8.00%
发文量
280
审稿时长
47 days
期刊介绍: Wear journal is dedicated to the advancement of basic and applied knowledge concerning the nature of wear of materials. Broadly, topics of interest range from development of fundamental understanding of the mechanisms of wear to innovative solutions to practical engineering problems. Authors of experimental studies are expected to comment on the repeatability of the data, and whenever possible, conduct multiple measurements under similar testing conditions. Further, Wear embraces the highest standards of professional ethics, and the detection of matching content, either in written or graphical form, from other publications by the current authors or by others, may result in rejection.
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