Influence of ultrasonic surface rolling on fatigue performance of high carbon low alloy quenching-partitioning-tempering steel

IF 6.8 2区 材料科学 Q1 ENGINEERING, MECHANICAL International Journal of Fatigue Pub Date : 2025-04-01 Epub Date: 2024-11-28 DOI:10.1016/j.ijfatigue.2024.108734
Shengwei Qin , Guangrui Wang , Qihui Tian , Zhihua Liu , Minghao Zhao
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Abstract

In order to expand the application scope of the quenching-partitioning-tempering (Q-P-T) steel in the industrial field, ultrasonic rolling treatment (USRP) is carried out, and the influence of USRP on the fatigue properties of the Q-P-T steel is elucidated. Compared with the Q-P-T specimen (580 MPa), the fatigue limit of the USRP3 specimen increases to 620 MPa, and the crack initiation location is transferred from the surface to the core. The primary reasons for this fatigue strength incensement are as follows: a higher surface hardness effectively inhibits surface fatigue crack initiation; residual compressive stress reduces the driving force at crack tips and impedes crack propagation. Moreover, there is a continuous increase in hardness for the USRP3 specimen during cyclic loading due to dominant phase transformation strengthening effect caused by transformation from austenite to martensite. On the other hand, the USRP6 specimen possesses a gradient grain size structure with higher hardness and deeper range, which can decelerate crack propagation rate. However, surface damage caused by excessive ultrasonic rolling as well as the cyclic softening effect of the surface during fatigue ultimately counterbalance the positive influence of surface strengthening on fatigue properties.

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超声表面轧制对高碳低合金调剖回火钢疲劳性能的影响
为了扩大调剖回火(Q-P-T)钢在工业领域的应用范围,进行了超声轧制处理(USRP),并阐述了超声轧制处理对Q-P-T钢疲劳性能的影响。与Q-P-T试样(580 MPa)相比,USRP3试样的疲劳极限提高到620 MPa,裂纹起裂位置由表面向核心转移。这种疲劳强度增强的主要原因是:较高的表面硬度有效地抑制了表面疲劳裂纹的萌生;残余压应力降低了裂纹尖端的驱动力,阻碍了裂纹的扩展。在循环加载过程中,由于奥氏体向马氏体转变引起的相变强化作用占主导地位,USRP3试样的硬度不断提高。另一方面,USRP6试样具有较高硬度和较深范围的梯度晶粒结构,可以减缓裂纹扩展速度。然而,过度超声轧制造成的表面损伤以及疲劳过程中表面的循环软化效应最终抵消了表面强化对疲劳性能的积极影响。
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来源期刊
International Journal of Fatigue
International Journal of Fatigue 工程技术-材料科学:综合
CiteScore
10.70
自引率
21.70%
发文量
619
审稿时长
58 days
期刊介绍: Typical subjects discussed in International Journal of Fatigue address: Novel fatigue testing and characterization methods (new kinds of fatigue tests, critical evaluation of existing methods, in situ measurement of fatigue degradation, non-contact field measurements) Multiaxial fatigue and complex loading effects of materials and structures, exploring state-of-the-art concepts in degradation under cyclic loading Fatigue in the very high cycle regime, including failure mode transitions from surface to subsurface, effects of surface treatment, processing, and loading conditions Modeling (including degradation processes and related driving forces, multiscale/multi-resolution methods, computational hierarchical and concurrent methods for coupled component and material responses, novel methods for notch root analysis, fracture mechanics, damage mechanics, crack growth kinetics, life prediction and durability, and prediction of stochastic fatigue behavior reflecting microstructure and service conditions) Models for early stages of fatigue crack formation and growth that explicitly consider microstructure and relevant materials science aspects Understanding the influence or manufacturing and processing route on fatigue degradation, and embedding this understanding in more predictive schemes for mitigation and design against fatigue Prognosis and damage state awareness (including sensors, monitoring, methodology, interactive control, accelerated methods, data interpretation) Applications of technologies associated with fatigue and their implications for structural integrity and reliability. This includes issues related to design, operation and maintenance, i.e., life cycle engineering Smart materials and structures that can sense and mitigate fatigue degradation Fatigue of devices and structures at small scales, including effects of process route and surfaces/interfaces.
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