Machining Path Optimization of Inductively Coupled Plasma Based on Surface Heat Transfer Model.

IF 3 3区 工程技术 Q2 CHEMISTRY, ANALYTICAL Micromachines Pub Date : 2025-01-08 DOI:10.3390/mi16010071
Peiqi Jiao, Bin Fan, Qiang Xin, Xiang Wu, Hong Wang
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Abstract

Inductively coupled plasma (ICP), a non-contact optical processing method, has been widely used in the preparation of fused quartz. However, the thermal effect during processing inevitably affects the stability of the removal rate, reduces the processing accuracy, and restricts the further development of plasma processing. This paper analyzes the critical temperature that affects the changes in plasma removal depth, establishes a heat transfer model for plasma jet processing through simulations, derives the heat conduction equation during processing, and obtains the critical radius corresponding to the critical temperature related to the processing speed. Additionally, this work analyzes the path temperature of the grating track used in processing and obtains the path temperature variation curve. Based on the critical radius, a staggered grating track was proposed, which verified that this track can effectively control the path temperature, thereby suppressing the error caused by the thermal effect of processing. This study not only helps to gain a deeper understanding of the heat transfer process in plasma machining, but also provides a basis for achieving high-precision plasma machining path optimization schemes.

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基于表面传热模型的电感耦合等离子体加工路径优化。
电感耦合等离子体(ICP)是一种非接触式光学加工方法,已广泛应用于熔融石英的制备。但加工过程中的热效应不可避免地影响去除率的稳定性,降低加工精度,制约了等离子体加工的进一步发展。分析了影响等离子体去除深度变化的临界温度,通过仿真建立了等离子体射流加工的传热模型,推导了加工过程中的热传导方程,得到了与加工速度相关的临界温度对应的临界半径。此外,本文还对加工所用光栅轨迹的路径温度进行了分析,得到了路径温度的变化曲线。基于临界半径,提出了交错光栅轨迹,验证了交错光栅轨迹可以有效控制路径温度,从而抑制加工热效应带来的误差。该研究不仅有助于深入了解等离子体加工中的传热过程,也为实现高精度等离子体加工路径优化方案提供了依据。
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来源期刊
Micromachines
Micromachines NANOSCIENCE & NANOTECHNOLOGY-INSTRUMENTS & INSTRUMENTATION
CiteScore
5.20
自引率
14.70%
发文量
1862
审稿时长
16.31 days
期刊介绍: Micromachines (ISSN 2072-666X) is an international, peer-reviewed open access journal which provides an advanced forum for studies related to micro-scaled machines and micromachinery. It publishes reviews, regular research papers and short communications. Our aim is to encourage scientists to publish their experimental and theoretical results in as much detail as possible. There is no restriction on the length of the papers. The full experimental details must be provided so that the results can be reproduced.
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