Preparation of amino wood coatings with superior flame retardancy, smoke suppression, and transparency using fully bio-based flame retardants

IF 7.4 2区 化学 Q1 POLYMER SCIENCE Polymer Degradation and Stability Pub Date : 2025-04-01 Epub Date: 2025-01-23 DOI:10.1016/j.polymdegradstab.2025.111213
Chao Yan , Yiqun Fang , Ruofan Yang , Mengfan Yan , Weihong Wang , Yongming Song , Qingwen Wang
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Abstract

The development of efficient, eco-friendly and cost-effective transparent fire-retardant coatings is crucial for maximizing the value of wood resources. In this study, an all-biobased flame retardant (PA-CS) was synthesized from corn starch (CS) and phytic acid (PA). A modified melamine resin (MFGT) with intrinsic flame-retardant properties was prepared by incorporating melamine, formaldehyde, allyl glycidyl ether, and tannic acid. The resulting MFGT@xPA-CS system demonstrated excellent thermal stability and low curing activation energy. Additionally, the system was used on the surface of wood and demonstrated good transparency, outstanding flame retardancy, smoke suppression, and char-forming ability. Cone calorimeter tests revealed that the peak heat release rate (PHRR) of [email protected] decreased by 31.12%, and total smoke production was reduced by 48.03%. Additionally, the residual char increased from 34.93% (c-MFGT) to 43.25% ([email protected]), and the ID/IG ratio of the residual char decreased by 40.58% from 3.08 (c-MFGT) to 1.83 ([email protected]). Gas-phase and condensed-phase pyrolysis products revealed synergistic effects between the phosphorus in PA-CS and the nitrogen in MFGT. Based on these results, a potential flame-retardant mechanism was proposed. This study presents a novel strategy for developing transparent intumescent flame-retardant coatings and broadens the application of biomass-based flame retardants.
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采用全生物基阻燃剂制备具有优异阻燃性、抑烟性和透明度的氨基木器涂料
开发高效、环保、经济的透明防火涂料是实现木材资源价值最大化的关键。以玉米淀粉(CS)和植酸(PA)为原料合成了全生物基阻燃剂(PA-CS)。以三聚氰胺、甲醛、烯丙基缩水甘油酯醚和单宁酸为原料,制备了具有本征阻燃性能的改性三聚氰胺树脂(MFGT)。所得MFGT@xPA-CS体系表现出优异的热稳定性和较低的固化活化能。此外,该系统用于木材表面,表现出良好的透明度,出色的阻燃性,抑烟性和成炭能力。锥形量热计测试表明,[email protected]的峰值放热率(PHRR)降低了31.12%,总产烟量降低了48.03%。残焦从c-MFGT的34.93%增加到[email protected]的43.25%,残焦的ID/IG比从c-MFGT的3.08降低到[email protected]的1.83,降低了40.58%。PA-CS中的磷和MFGT中的氮在气相和冷凝相热解产物中存在协同效应。基于这些结果,提出了一种潜在的阻燃机理。本研究为开发透明膨胀型阻燃涂料提供了一条新思路,拓宽了生物质基阻燃剂的应用领域。
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来源期刊
Polymer Degradation and Stability
Polymer Degradation and Stability 化学-高分子科学
CiteScore
10.10
自引率
10.20%
发文量
325
审稿时长
23 days
期刊介绍: Polymer Degradation and Stability deals with the degradation reactions and their control which are a major preoccupation of practitioners of the many and diverse aspects of modern polymer technology. Deteriorative reactions occur during processing, when polymers are subjected to heat, oxygen and mechanical stress, and during the useful life of the materials when oxygen and sunlight are the most important degradative agencies. In more specialised applications, degradation may be induced by high energy radiation, ozone, atmospheric pollutants, mechanical stress, biological action, hydrolysis and many other influences. The mechanisms of these reactions and stabilisation processes must be understood if the technology and application of polymers are to continue to advance. The reporting of investigations of this kind is therefore a major function of this journal. However there are also new developments in polymer technology in which degradation processes find positive applications. For example, photodegradable plastics are now available, the recycling of polymeric products will become increasingly important, degradation and combustion studies are involved in the definition of the fire hazards which are associated with polymeric materials and the microelectronics industry is vitally dependent upon polymer degradation in the manufacture of its circuitry. Polymer properties may also be improved by processes like curing and grafting, the chemistry of which can be closely related to that which causes physical deterioration in other circumstances.
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