Efficient removal of toxic Cr(VI) ions from waste streams by a novel Fe3O4 @formaldhyde urea resin composites

Jayshri S. Jadhao , Nilesh V. Rathod (Dr., Assistant Professor) , Ankita Rao , Chandrakant D. Ghugare , Santosh M. Chavan , Akash V. Kubade , Parikshit S. Thakare , Arun B. Patil (Dr., Professor)
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Abstract

The widespread release of harmful heavy metals is becoming one of the most pressing environmental concerns because of the havoc it wreaks on human health. Chromium (VI) is a prevalent hazardous heavy metal ion found in industrial wastewater, significantly affecting the environment. This research details the fabrication and examination of an innovative Fe₃O₄-Formaldehyde-Urea resin (Fe3O4@FUR) for the effective removal of hexavalent chromium (Cr(VI)) from water-based solutions. Fe₃O₄@Formaldehyde Urea Resin presents a highly original and green chemistry approach by combining the magnetic properties of Fe₃O₄ with a less-toxic resin matrix, enabling numerous sustainable applications in environmental remediation. The Fe3O4@FUR exhibited a high maximum adsorption capacity (qmax) of 79.6 mg/g at pH 1. Kinetic results demonstrated that Cr(VI) adsorption on Fe3O4@FUR followed a pseudo-second-order model. Several characterization methods, including particle size analysis, infrared spectroscopy, scanning electron microscopy, TG-DSC, and XRD, proved that the Fe3O₄ nanoparticles were successfully integrated into the formaldehyde-urea resin matrix. The stability and reusability of Fe3O4@FUR were evaluated by four rounds of regeneration testing. The proposed method is reliable for Cr(VI) sorption in pond, dam, and river water samples.
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