Evolution of microstructure and property during industrial continuous heat treatment of polyacrylonitrile fibers up to 1900 °C

IF 7.4 2区 化学 Q1 POLYMER SCIENCE Polymer Degradation and Stability Pub Date : 2025-02-07 DOI:10.1016/j.polymdegradstab.2025.111258
Jian He , Qiufei Chen , Baolin Fan , Min Li , Hongqiang Zhu , Hamza Malik , Hui Zhang , Yong Liu , Jianyong Yu
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Abstract

The evolution of the microstructures of polyacrylonitrile (PAN) fibers during successive industrial heat treatments was systematically traced. It was found that the cyclization reaction began in the amorphous zone around the PAN crystals and continued until the pre-low-temperature carbonization phase. From 400 to 1900 °C, the carbonization process was separated into four stages, where the two-dimensional aromatic layers formed by the cyclization cross-links progressively evolve into three-dimensionally ordered carbon microcrystals. The microcrystals tended to in-plane growth during the high-temperature carbonization stage. The aspect ratio of the microcrystals of carbon fiber exhibited the same variation trend as its tensile strength, both reaching their maximum value at 1700 °C. Small-angle X-ray scattering (SAXS) revealed the hereditary evolution from the microfiber structure in the precursor fiber to the banded graphite-like layered structure within the carbon fibers after heat treatment. As the stabilization and carbonization processes progressed, the microvoids within the fibers showed a decrease in cross-sectional dimensions and transitioned to a slit-like configuration accompanied by a decrease in the curvature of the graphitic-like carbon layer. The fluctuating changes in microvoid length and orientation are influenced by the structural relaxation in the middle stage of carbonization, as well as the regular rearrangement of graphite-like structures in the late stage of carbonization. The results of relevant analysis can provide further insights for the development of ultra-high-strength medium-modulus carbon fibers.
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聚丙烯腈纤维工业连续热处理至1900℃时微观结构和性能的演变
系统地跟踪了聚丙烯腈(PAN)纤维在连续工业热处理过程中微观结构的演变。发现环化反应从PAN晶体周围的非晶态区开始,一直持续到预低温碳化阶段。从400℃到1900℃,炭化过程分为4个阶段,由环化交联形成的二维芳族层逐渐演变成三维有序的碳微晶。在高温碳化阶段,微晶趋向于平面内生长。碳纤维微晶长宽比的变化趋势与其抗拉强度相同,均在1700℃时达到最大值。小角度x射线散射(SAXS)揭示了前驱体纤维中的微纤维结构到热处理后碳纤维内带状石墨状层状结构的遗传演化过程。随着稳定化和碳化过程的进行,纤维内的微孔呈现出横截面尺寸减小的趋势,并转变为裂缝状结构,同时类石墨碳层的曲率减小。微孔长度和取向的波动变化受炭化中期结构松弛和炭化后期类石墨结构的规则重排的影响。相关分析结果可以为超高强度中模量碳纤维的开发提供进一步的见解。
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来源期刊
Polymer Degradation and Stability
Polymer Degradation and Stability 化学-高分子科学
CiteScore
10.10
自引率
10.20%
发文量
325
审稿时长
23 days
期刊介绍: Polymer Degradation and Stability deals with the degradation reactions and their control which are a major preoccupation of practitioners of the many and diverse aspects of modern polymer technology. Deteriorative reactions occur during processing, when polymers are subjected to heat, oxygen and mechanical stress, and during the useful life of the materials when oxygen and sunlight are the most important degradative agencies. In more specialised applications, degradation may be induced by high energy radiation, ozone, atmospheric pollutants, mechanical stress, biological action, hydrolysis and many other influences. The mechanisms of these reactions and stabilisation processes must be understood if the technology and application of polymers are to continue to advance. The reporting of investigations of this kind is therefore a major function of this journal. However there are also new developments in polymer technology in which degradation processes find positive applications. For example, photodegradable plastics are now available, the recycling of polymeric products will become increasingly important, degradation and combustion studies are involved in the definition of the fire hazards which are associated with polymeric materials and the microelectronics industry is vitally dependent upon polymer degradation in the manufacture of its circuitry. Polymer properties may also be improved by processes like curing and grafting, the chemistry of which can be closely related to that which causes physical deterioration in other circumstances.
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