Tilting Pad Thrust Bearing Fault Diagnosis Based on Acoustic Emission Signal and Modified Multi-Feature Fusion Convolutional Neural Network.

Abstract

Tilting pad thrust bearings are widely utilized in large rotating machinery such as steam turbines and hydraulic turbines. Defects in their shaft tiles directly impact lubrication characteristics, thereby influencing the overall safety performance of the entire unit. To address this issue, this paper presents a fault diagnosis method for tilting pad thrust bearings using a modified multi-feature fused convolutional neural network (MMFCNN). Initially, an experimental bench for diagnosing faults in tilting pad thrust bearings was developed to collect multi-channel acoustic emission (AE) signals from both normal and faulty pads. Subsequently, the squeeze-and-excitation (SE) module was employed to reallocate the weights of each channel and fuse the features of multi-channel signals. Learning was then conducted on the signal fused with multiple features using the inverse-add module and spanning convolution. Next, a comparative analysis was carried out among the CNN1D, ResNet, and DFCNN models, and the MMFCNN model proposed in this study. The results show that under consistent operating conditions, the MMFCNN model achieves an average fault diagnosis accuracy of 99.58% when utilizing AE signal data from tilting pad thrust bearings in four states as inputs. Furthermore, when different operational conditions are introduced, the MMFCNN model also outperforms other models in terms of accuracy.