Improved installation method for Skewed-Dual-Light-Probe (SDLP) in blade tip clearance measurement

IF 5.6 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Measurement Pub Date : 2025-05-31 Epub Date: 2025-02-25 DOI:10.1016/j.measurement.2025.117103
Xiaolei Guo, Huoxing Liu, Zhihong Zhou
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Abstract

Blade Tip Clearance (BTC) in aero-engine rotors is a critical parameter that directly impacts both performance and safety. Accurately acquiring dynamic BTC data remains a key focus in experimental testing. The Skewed-Dual-Light-Probe (SDLP) is a widely used sensor for measuring dynamic BTC. However, its measurement accuracy is often compromised by installation errors and casing deformation, which induce rotational misalignment around the sensor’s axis. This paper addresses this issue by analyzing the underlying mechanism of measurement error based on the sensor’s operating principles. We propose an improved installation method to mitigate these errors, which is validated through both theoretical analysis and experimental verification. Results show that, in theory, an optimal installation angle exists for the SDLP, which can reduce the measurement error caused by rotational misalignment. The proposed method reduces the sensor’s sensitivity to this misalignment, controlling its effect on clearance measurement to within 5 % for misalignment angles within ± 5°.
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斜双光探头在叶尖间隙测量中的改进安装方法
叶尖间隙(BTC)是航空发动机转子的一个关键参数,直接影响发动机的性能和安全性。准确获取动态BTC数据一直是实验测试的重点。斜双光探头(SDLP)是一种广泛应用于动态BTC测量的传感器。然而,其测量精度往往受到安装误差和套管变形的影响,这些误差会导致传感器轴线周围的旋转不对准。本文从传感器的工作原理出发,分析了测量误差产生的基本机理,解决了这一问题。我们提出了一种改进的安装方法来减轻这些误差,并通过理论分析和实验验证了该方法的有效性。结果表明,理论上存在SDLP的最佳安装角,可以减小旋转不对准引起的测量误差。提出的方法降低了传感器对这种偏差的灵敏度,将其对间隙测量的影响控制在5%以内,误差角度在±5°内。
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来源期刊
Measurement
Measurement 工程技术-工程:综合
CiteScore
10.20
自引率
12.50%
发文量
1589
审稿时长
12.1 months
期刊介绍: Contributions are invited on novel achievements in all fields of measurement and instrumentation science and technology. Authors are encouraged to submit novel material, whose ultimate goal is an advancement in the state of the art of: measurement and metrology fundamentals, sensors, measurement instruments, measurement and estimation techniques, measurement data processing and fusion algorithms, evaluation procedures and methodologies for plants and industrial processes, performance analysis of systems, processes and algorithms, mathematical models for measurement-oriented purposes, distributed measurement systems in a connected world.
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