Sustainable valorization of textile industry cotton waste through pyrolysis for biochar production

Cleaner Chemical Engineering Pub Date : 2025-03-02 DOI:10.1016/j.clce.2025.100161

Fatema Tujjohra , Md. Ehsanul Haque , Md. Abdul Kader , Mohammed Mizanur Rahman

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Abstract

This study presents a novel and sustainable approach to the valorization of textile spinning industry waste cotton (WC) through direct pyrolysis, converting it into high-quality biochar with enhanced energy potential and structural stability. This research systematically examines the impact of pyrolysis temperature (300–500°C) on biochar yield, composition, and physicochemical properties to optimize conditions for maximum carbon retention and energy efficiency. The results indicate that biochar yield decreased from Biochar yield decreased from 50.5 % at 300°C to 26.7 % at 500°C, while fixed carbon content increased from 59.33 % to 68.65 %. Elemental analysis revealed a rise in carbon content (53.13 % to 73.62 %) and reductions in oxygen (46.7 % to 13.27 %) and hydrogen (6.06 % to 2.79 %), enhancing thermal stability. X-ray Diffraction (XRD) analysis demonstrated a transition from amorphous cellulose to condensed graphitic carbon at higher temperatures. Thermogravimetric Analysis (TGA) confirmed superior thermal resistance, with biochar retaining 14.7 % of its mass at 800°C. Differential Scanning Calorimetry (DSC) revealed key thermal transitions, with the endothermic peak shifting from 65.5°C in raw WC to 79.6°C at 500°C, indicating increased thermal stability. The calorific value peaked at 27.31 MJ/kg at 400°C, making it a promising solid biofuel. Additionally, Brunauer-Emmett-Teller (BET) analysis showed a substantial increase in porosity, with the highest specific surface area of 225.24 m²/g at 500°C, improving biochar's potential for adsorption, catalysis, and energy storage. These findings contribute to optimizing pyrolysis conditions for waste cotton valorization, supporting circular economy principles, reducing environmental pollution, and enhancing renewable energy applications. By integrating pyrolysis into textile waste management, this study offers a scalable and eco-friendly strategy for sustainable energy recovery and environmental remediation.

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