Phosphorus-derived imidazolium salts with varied oxidation states: Tailoring latency, mechanical properties, and flame retardancy in single-component epoxy resins

IF 6.3 2区 化学 Q1 POLYMER SCIENCE Polymer Degradation and Stability Pub Date : 2025-03-11 DOI:10.1016/j.polymdegradstab.2025.111325
Jingsheng Wang , Jun Wang , Shuang Yang , Guoping Ding , Renxin Xu , Wei Liu , Jiuxiao Sun , Kaiwen Chen , Liu Duan , Jiaqi Wang , Hao Wang , Siqi Huo
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Abstract

Single-component epoxy resin (EP) is the premix of EP and latent curing agent, which is highly demanded in industries. However, current single-component EPs struggle to balance storage stability with mechanical properties and flame retardancy. To address this issue, three phosphorus-derived imidazolium salts (MPOx, x = 2, 3, 4) were synthesized using 2-ethyl-4-methylimidazole (EMI) and phosphorus-containing acids with different oxidation states (diphenylphosphinic acid, phenyl hydrogen phenylphosphonate, and diphenyl phosphate). The oxidation state of phosphorus significantly influenced thermal latency of MPOx, with higher oxidation states leading to improved latency. EP/MPO4 achieved the longest shelf life of 42 d at 25 °C. EP/MPO3 and EP/MPO4 exhibited enhanced tensile strength, modulus, and impact resistance compared to EP/EMI, but EP/MPO2 showed poor mechanical properties due to phase separation. All EP/MPOx achieved limiting oxygen index (LOI) exceeding 30 %, with EP/MPO3 showing the highest LOI of 34.0 % and significant reductions in heat release and smoke production. Flame-retardant mechanistic studies revealed a shift from gaseous-phase flame inhibition to condensed-phase promoting carbonization with increasing phosphorus oxidation state. Obviously, MPOx provides a tailored balance of latency, mechanical strength, and flame retardancy, making it a promising solution for advanced single-component EPs in aerospace, electronics, and optical applications.
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单组分环氧树脂(EP)是 EP 和潜在固化剂的预混物,在工业中需求量很大。然而,目前的单组分环氧树脂很难在储存稳定性、机械性能和阻燃性之间取得平衡。为解决这一问题,研究人员利用 2-乙基-4-甲基咪唑(EMI)和不同氧化态的含磷酸(二苯基膦酸、苯基氢基膦酸和磷酸二苯基)合成了三种磷衍生咪唑鎓盐(MPOx,x = 2、3、4)。磷的氧化态对 MPOx 的热潜伏期有很大影响,氧化态越高,潜伏期越长。EP/MPO4 在 25 °C 下的保存期最长,达 42 d。与 EP/EMI 相比,EP/MPO3 和 EP/MPO4 显示出更高的拉伸强度、模量和抗冲击性,但 EP/MPO2 由于相分离而显示出较低的机械性能。所有 EP/MPOx 的极限氧指数(LOI)都超过了 30%,其中 EP/MPO3 的极限氧指数(LOI)最高,达到了 34.0%,并显著减少了热释放和烟雾产生。阻燃机理研究表明,随着磷氧化态的增加,阻燃效果会从气相火焰抑制转变为凝结相碳化促进。显然,MPOx 在潜伏期、机械强度和阻燃性之间实现了量身定制的平衡,使其成为航空航天、电子和光学应用中先进的单组分 EPs 的理想解决方案。
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来源期刊
Polymer Degradation and Stability
Polymer Degradation and Stability 化学-高分子科学
CiteScore
10.10
自引率
10.20%
发文量
325
审稿时长
23 days
期刊介绍: Polymer Degradation and Stability deals with the degradation reactions and their control which are a major preoccupation of practitioners of the many and diverse aspects of modern polymer technology. Deteriorative reactions occur during processing, when polymers are subjected to heat, oxygen and mechanical stress, and during the useful life of the materials when oxygen and sunlight are the most important degradative agencies. In more specialised applications, degradation may be induced by high energy radiation, ozone, atmospheric pollutants, mechanical stress, biological action, hydrolysis and many other influences. The mechanisms of these reactions and stabilisation processes must be understood if the technology and application of polymers are to continue to advance. The reporting of investigations of this kind is therefore a major function of this journal. However there are also new developments in polymer technology in which degradation processes find positive applications. For example, photodegradable plastics are now available, the recycling of polymeric products will become increasingly important, degradation and combustion studies are involved in the definition of the fire hazards which are associated with polymeric materials and the microelectronics industry is vitally dependent upon polymer degradation in the manufacture of its circuitry. Polymer properties may also be improved by processes like curing and grafting, the chemistry of which can be closely related to that which causes physical deterioration in other circumstances.
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