William Gustavo Sganzerla , Barbara Pezzini Moreira , Daniel Lachos-Perez , Giovani L. Zabot , Luiz Eduardo Nochi Castro , Tânia Forster-Carneiro , Maurício Ariel Rostagno
{"title":"Techno-economic analysis of amino acids production with subcritical water technology","authors":"William Gustavo Sganzerla , Barbara Pezzini Moreira , Daniel Lachos-Perez , Giovani L. Zabot , Luiz Eduardo Nochi Castro , Tânia Forster-Carneiro , Maurício Ariel Rostagno","doi":"10.1016/j.supflu.2025.106595","DOIUrl":null,"url":null,"abstract":"<div><div>This study conducted a techno-economic assessment of amino acid production from brewers’ spent grains (BSG) using semi-continuous subcritical water hydrolysis. The process was operated at a pressure of 15 MPa, with a water flow rate of 5 mL/min, a solvent-to-feed ratio of 20 g water/g BSG, and at various temperatures (80 °C to 180 °C). The experimental results demonstrated that the amino acid yield of the single subcritical reactor (10.20 mg/g BSG) was higher compared to the two-sequential reactors (4.72 mg/g BSG). The hydrolysate obtained experimentally was composed mainly of tryptophan (215 µg/mL), valine (64 µg/mL), and aspartic acid (123 µg/mL). The economic analysis revealed that the manufacturing cost of amino acids ranged from 33.66 USD/kg to 49.42 USD/kg. The implementation cost of downstream processing represents the most significant fixed capital investment, as complex unit operations are required to isolate and purify amino acids.</div></div>","PeriodicalId":17078,"journal":{"name":"Journal of Supercritical Fluids","volume":"222 ","pages":"Article 106595"},"PeriodicalIF":3.4000,"publicationDate":"2025-03-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Supercritical Fluids","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0896844625000816","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"CHEMISTRY, PHYSICAL","Score":null,"Total":0}
引用次数: 0
Abstract
This study conducted a techno-economic assessment of amino acid production from brewers’ spent grains (BSG) using semi-continuous subcritical water hydrolysis. The process was operated at a pressure of 15 MPa, with a water flow rate of 5 mL/min, a solvent-to-feed ratio of 20 g water/g BSG, and at various temperatures (80 °C to 180 °C). The experimental results demonstrated that the amino acid yield of the single subcritical reactor (10.20 mg/g BSG) was higher compared to the two-sequential reactors (4.72 mg/g BSG). The hydrolysate obtained experimentally was composed mainly of tryptophan (215 µg/mL), valine (64 µg/mL), and aspartic acid (123 µg/mL). The economic analysis revealed that the manufacturing cost of amino acids ranged from 33.66 USD/kg to 49.42 USD/kg. The implementation cost of downstream processing represents the most significant fixed capital investment, as complex unit operations are required to isolate and purify amino acids.
期刊介绍:
The Journal of Supercritical Fluids is an international journal devoted to the fundamental and applied aspects of supercritical fluids and processes. Its aim is to provide a focused platform for academic and industrial researchers to report their findings and to have ready access to the advances in this rapidly growing field. Its coverage is multidisciplinary and includes both basic and applied topics.
Thermodynamics and phase equilibria, reaction kinetics and rate processes, thermal and transport properties, and all topics related to processing such as separations (extraction, fractionation, purification, chromatography) nucleation and impregnation are within the scope. Accounts of specific engineering applications such as those encountered in food, fuel, natural products, minerals, pharmaceuticals and polymer industries are included. Topics related to high pressure equipment design, analytical techniques, sensors, and process control methodologies are also within the scope of the journal.