Breakage probability of feed pellet under repeated compression and impacts

IF 2.3 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Granular Matter Pub Date : 2023-06-02 DOI:10.1007/s10035-023-01343-w
Xianrui Kong, Qing Cao, Zihan Zhao, Zhiyou Niu, Jing Liu
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Abstract

It is a common phenomenon that feed pellet is broken by compression and impact during the processing of manufacturing and production. At present, the breakage characteristics of feed pellet under repeated loading are not clear. In order to predict the breakage probability of feed pellet accurately, the compound feed for piglets feeding was selected to conduct repeated compression and repeated impacts tests in this paper. Firstly, the quasi-static repeated compression tests were conducted, and it was found that the cyclic stiffening occurred due to the densification of feed pellet during the repeated compression. Secondly, the quasi-static repeated compression tests in radial and axial direction were performed under different loading forces. And the results showed that the compressive energy required for feed pellet breakage increased with the decrease of loading force. Then, two-parameter Weibull function was used to fit the relationship between mass-specific compressive energy and breakage probability. And the fitting results R2 were all greater than 0.9 and the fitting effect was good. Finally, dynamic repeated impacts tests with different impact velocities were conducted. The results showed that the impact times required for feed pellet to reach the same breakage probability decreased, with the increase of impact velocity. Three-parameter Weibull function was used to fit the relationship between mass-specific impact energy and breakage probability. Good fitting effect was obtained and R2 was greater than 0.95. The fitting results can predict the breakage probability of feed pellet in the process of repeated loading, and provide guidance for the feed pellet production and transportation.

Graphical abstract

The breakage characteristics of feed pellet under reteated loading

Abstract Image

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进料颗粒在反复压缩和冲击下的破碎概率
饲料颗粒在制造和生产过程中受到压缩和冲击而破碎是一种常见的现象。目前,饲料颗粒在反复加载下的破碎特性尚不清楚。为了准确预测饲料颗粒破碎概率,本文选取仔猪饲养用配合饲料进行反复压缩和反复冲击试验。首先进行了准静态重复压缩试验,发现在重复压缩过程中,由于进料球团的致密化而发生了循环加筋;其次,在不同加载力下进行了径向和轴向准静态重复压缩试验。结果表明:随着加载力的减小,破碎颗粒所需的压缩能增大;然后,利用双参数威布尔函数拟合质量比压缩能与破碎概率之间的关系。拟合结果R2均大于0.9,拟合效果良好。最后,进行了不同冲击速度下的动态重复冲击试验。结果表明,随着冲击速度的增加,达到相同破碎概率的进料颗粒所需的冲击次数减小;采用三参数威布尔函数拟合质量比冲击能与破碎概率的关系。拟合效果良好,R2大于0.95。拟合结果可以预测饲料颗粒在重复装载过程中的破碎概率,为饲料颗粒的生产和运输提供指导。图解:反复加载下进料颗粒的破碎特性
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来源期刊
Granular Matter
Granular Matter Materials Science-General Materials Science
CiteScore
4.60
自引率
8.30%
发文量
95
审稿时长
6 months
期刊介绍: Although many phenomena observed in granular materials are still not yet fully understood, important contributions have been made to further our understanding using modern tools from statistical mechanics, micro-mechanics, and computational science. These modern tools apply to disordered systems, phase transitions, instabilities or intermittent behavior and the performance of discrete particle simulations. >> Until now, however, many of these results were only to be found scattered throughout the literature. Physicists are often unaware of the theories and results published by engineers or other fields - and vice versa. The journal Granular Matter thus serves as an interdisciplinary platform of communication among researchers of various disciplines who are involved in the basic research on granular media. It helps to establish a common language and gather articles under one single roof that up to now have been spread over many journals in a variety of fields. Notwithstanding, highly applied or technical work is beyond the scope of this journal.
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