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A new numerical method for constructing the three-dimensional microstructure of S-RM using digital image processing technology 利用数字图像处理技术构建 S-RM 三维微观结构的新数值方法
IF 2.4 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-01-26 DOI: 10.1007/s10035-023-01393-0
Yiliang Tu, Hang Long, Zhong Fang, Hejun Chai, Xinrong Liu, Lizhou Zhang, Wenlong Yang

Soil-rock mixture (S-RM) is widely distributed in some accumulation slopes and commonly used as a backfill material in the field of geotechnical engineering. The mechanical properties of S-RM play a pivotal role in ensuring the stability of geotechnical engineering projects. The discrete element method (DEM), which can construct S-RM’s microstructure model, is an effective tool for studying its mechanical properties. Currently, the most realistic and precise approach for constructing a three-dimensional (3D) microstructure model of S-RM is digital image processing (DIP) technology using computed tomography (CT) scanning device or 3D laser scanning device. However, these devices are very expensive. This study aims to develop an economical and accurate DEM for constructing the 3D microstructure of S-RM using DIP technology with a conventional digital camera. Firstly, a digital camera was used to capture three sets of 2D images on real rock blocks around four circles at different angles. DIP technology was then applied to process the 2D images and construct the refined 3D rock block grid models. Subsequently, the geometric parameters of the grid models were compared with those of the corresponding real rock blocks to validate the accuracy and applicability of this method. The microstructure model of S-RM in the large-scale direct shear test was then established and verified for DEM simulations. Finally, the mechanical properties of S-RM were analyzed based on the evolution of the shear band, the rotation of rock blocks, and the change of contact force chain.

Graphic abstract

土岩混合物(S-RM)广泛分布于一些堆积边坡中,在岩土工程领域常用作回填材料。S-RM 的力学性能对确保岩土工程的稳定性起着举足轻重的作用。离散元法(DEM)可以构建 S-RM 的微观结构模型,是研究其力学性能的有效工具。目前,构建 S-RM 三维(3D)微观结构模型最现实、最精确的方法是使用计算机断层扫描(CT)设备或三维激光扫描设备的数字图像处理(DIP)技术。然而,这些设备都非常昂贵。本研究旨在开发一种经济、精确的 DEM,利用 DIP 技术和传统的数码相机构建 S-RM 的三维微观结构。首先,使用数码相机在真实岩块上以不同角度围绕四个圆圈拍摄三组二维图像。然后应用 DIP 技术处理二维图像,并构建细化的三维岩块网格模型。随后,将网格模型的几何参数与相应真实岩块的几何参数进行比较,以验证该方法的准确性和适用性。然后建立了大规模直接剪切试验中 S-RM 的微观结构模型,并在 DEM 模拟中进行了验证。最后,根据剪切带的演变、岩块的旋转和接触力链的变化分析了S-RM的力学性能。
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引用次数: 0
Development of performance test system for virtual impactor of respirable dust 开发可吸入粉尘虚拟冲击器性能测试系统
IF 2.4 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-01-23 DOI: 10.1007/s10035-023-01392-1
Lifeng Hui

This work introduces a polydisperse aerosol testing system for respirable dust virtual impactor evaluation for the first time, and characterizes its performance. The aerosol in the dust chamber diluted and mixed completely, its diameter distribution follows a lognormal distribution. Although the aerosol concentration increased from top to bottom in the chamber, the particle distribution in the same measurement plane was relatively uniform. The sample flow rate of the test system is stable, and the change of temperature on the flow rate is negligible. The most common virtual impactor with the operating point flow rate of 4 L/min was selected as the subject, and its separation performance, flow variation and load characteristics were evaluated by this test system. The results show that the cutoff diameter deviation is − 2.8% and the maximum deviation from the BMRC curve is − 4.85%. The deviation in the cut-off diameter was more likely to be caused by the minor flow rate than that of a major flow rate. With an increase in the loading time and dust concentration, the virtual impactor was overloaded, which required maintenance according to its actual usage.

Graphical Abstract

这项工作首次引入了用于可吸入粉尘虚拟冲击器评估的多分散气溶胶测试系统,并对其性能进行了描述。气溶胶在粉尘室中完全稀释和混合,其直径分布遵循对数正态分布。虽然气溶胶浓度在除尘室内从上到下逐渐增加,但在同一测量平面内的颗粒分布相对均匀。测试系统的样品流速稳定,温度变化对流速的影响可以忽略不计。选择工作点流速为 4 L/min 的最常见虚拟冲击器作为试验对象,通过该试验系统对其分离性能、流量变化和负载特性进行了评估。结果表明,截流直径偏差为 -2.8%,与 BMRC 曲线的最大偏差为 -4.85%。与大流量相比,小流量更容易造成截留直径偏差。随着装载时间和粉尘浓度的增加,虚拟反击式破碎机出现了超载现象,需要根据实际使用情况进行维护。
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引用次数: 0
Fragmentation model integrated in a gravity flow simulator for block caving planning 集成在重力流模拟器中的破碎模型,用于块体洞穴规划
IF 2.4 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-01-20 DOI: 10.1007/s10035-024-01396-5
Raúl Castro, René Gómez, José Castillo, Oscar Jerez

Rock fragment size is a key variable in several mining stages such as underground mine design, equipment selection, and mineral processing. In Block Caving, rock fragment sizes are affected by fragmentation during gravity flow in the ore column while ore is being extracted from drawpoints. Additionally, smaller fragments can percolate between large fragments during gravity flow. These two phenomena — rock fragmentation and particle percolation — are not easy to simulate at a large scale in Block Caving. In this paper, a fragmentation model in a cellular automata gravity flow simulator is proposed to model rock fragmentation during flow at large scales. The fragmentation model uses the rock strength, vertical stresses, and travel distance as inputs to estimate the rock breakage and was calibrated with experimental and mine data. The mine scale results show an error of 9% and 7% of the fragmentation in the zones evaluated. This error rate is considered low due to the variability of the phenomena involved. Then, integrating a fragmentation model into a gravity flow simulator can more realistically represent ore fragmentation in caving-mine to generate flow simulations.

摘要 岩石破碎粒度是地下矿山设计、设备选择和矿物加工等多个采矿阶段的关键变量。在块状崩落采矿中,当矿石从引矿点开采出来时,岩石碎块的大小会受到矿柱重力流过程中碎裂的影响。此外,在重力流过程中,较小的碎块会渗入大碎块之间。这两种现象--岩石破碎和颗粒渗流--在块体洞穴开采中不易大规模模拟。本文提出了细胞自动机重力流模拟器中的碎裂模型,以模拟大尺度流动过程中的岩石碎裂。破碎模型使用岩石强度、垂直应力和移动距离作为输入来估算岩石破碎,并用实验数据和矿山数据进行了校准。矿山规模的结果显示,所评估区域的破碎率误差分别为 9% 和 7%。由于所涉及现象的可变性,这一误差率被认为是较低的。因此,将破碎模型集成到重力流模拟器中,可以更真实地反映矿石在崩落采矿中的破碎情况,从而生成流动模拟。
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引用次数: 0
Continuum modelling of a just-saturated inertial column collapse: capturing fluid-particle interaction 刚饱和惯性柱坍塌的连续建模:捕捉流体与颗粒的相互作用
IF 2.4 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-01-19 DOI: 10.1007/s10035-023-01391-2
William Webb, Barbara Turnbull, Chris Johnson

This work presents a simple two-phase flow model to analyse a series of axisymmetric granular column collapse tests conducted under elevated gravitational accelerations. These columns were prepared with a just-saturated condition, where the granular pores were filled with a Newtonian fluid up to the column’s free surface. In this configuration, unlike the fully submerged case, air-water-grain contact angles may be important to flow dynamics. The interaction between a Newtonian fluid phase and a monodispersed inertial particle phase was captured by an inter-phase interaction term that considers the drag between the two phases as a function of the particle phase porosity. While this experimental setup has broad applications in understanding various industrial processes and natural phenomena, the focus of this study is on its relevance to predicting the motion of debris flows. Debris flows are challenging to model due to their temporally evolving composition, which can lead to the development of complex numerical models that become intractable. The developed numerical scheme in this study reasonably reproduces the particle-size and gravitational acceleration dependencies observed within the experimental runout and basal fluid pressure dissipation data. However, discrepancies between the model and physical experiments primarily arise from the assumption of modelling the granular phase as a continuum, which becomes less appropriate as particle size increases.

摘要 本研究提出了一种简单的两相流模型,用于分析在重力加速度升高条件下进行的一系列轴对称粒状柱坍塌试验。这些柱子是在刚饱和状态下制备的,颗粒孔隙中充满了牛顿流体,直至柱子的自由表面。在这种结构中,与完全浸没的情况不同,空气-水-颗粒接触角可能对流动动力学非常重要。牛顿流体相与单分散惯性粒子相之间的相互作用是通过相间相互作用项来捕捉的,该相间相互作用项将两相之间的阻力视为粒子相孔隙率的函数。虽然这种实验装置在理解各种工业过程和自然现象方面有着广泛的应用,但本研究的重点是其与预测碎片流运动的相关性。由于碎屑流的组成随时间不断变化,因此对其建模具有挑战性,这可能导致复杂的数值模型变得难以建立。本研究中开发的数值方案合理地再现了在试验性流出和基底流体压力耗散数据中观察到的颗粒大小和重力加速度相关性。然而,模型与物理实验之间的差异主要源于将颗粒相作为连续体建模的假设,随着颗粒尺寸的增大,这一假设变得不那么合适。 图表摘要
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引用次数: 0
Investigation techniques and physical aspects of the angle of repose of granular matter 颗粒物料倾角的研究技术和物理问题
IF 2.4 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-01-19 DOI: 10.1007/s10035-023-01378-z
Sacha Duverger, Vasileios Angelidakis, Sadegh Nadimi, Stefano Utili, Stéphane Bonelli, Pierre Philippe, Jérôme Duriez

The repose of granular materials is investigated via two different Discrete Element Method (DEM) implementations in comparison with an experimental reference from a recently proposed benchmark setup. On a methodological standpoint, a rigorous measurement method of the angle of repose (AOR) is first proposed for plane-strain and axisymmetric conditions as encountered in the reference experiments.Additionally, two systematic procedures are designed in order to also determine the void ratio of the heap, as a fundamental property of granular matter possibly influencing the AOR. A physical discussion is then developed on the role of particle shape, considering the non-spherical nature of reference particles with a convexity value of (C = 0.954). Adoping non-convex multi-spheres aggregates (i.e. clumps), the first DEM modelling approach successfully predicts the AOR within a 8% tolerance. After a convex simplification that neglects local concavities, another approach based on potential particles underestimates to a greater extent the AOR, bringing it down from (35.95 pm 0.88^{circ }) to (31.26 pm 0.95^{circ }). For the loading setup(s) at hand, the AOR is eventually shown to bear no constitutive nature. It is for instance independent of initial void ratio but is still different than the critical friction angle. The latter may actually serve as a lower bound for the process-dependent AOR. These conclusions are drawn from a statistical analysis of a large set of results, accounting for the random nature of the microscopic arrangement in the studied process.

摘要 通过两种不同的离散元素法(DEM)实现方法,并与最近提出的基准设置中的实验参考进行比较,对颗粒材料的倾角进行了研究。此外,还设计了两个系统程序,以便同时确定堆的空隙率,因为空隙率是颗粒物质的一个基本属性,可能会对空隙率产生影响。然后,考虑到参考颗粒的非球形性质,对颗粒形状的作用进行了物理讨论,其凸度值为(C = 0.954)。采用非凸多球聚集体(即团块),第一种 DEM 建模方法成功地预测了误差在 8%以内的 AOR。在进行了忽略局部凹面的凸简化之后,另一种基于势能颗粒的方法在更大程度上低估了AOR,使其从(35.95 /pm 0.88^{circ } )降至(31.26 /pm 0.95^{circ } )。对于手头的加载设置,AOR最终被证明不具有构成性质。例如,它与初始空隙率无关,但仍不同于临界摩擦角。后者实际上可以作为与工艺有关的 AOR 的下限。这些结论来自对大量结果的统计分析,并考虑了所研究过程中微观排列的随机性。
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引用次数: 0
Statistical interdependence of multi-scale 3D morphological descriptors of sand grains 沙粒多尺度三维形态描述符的统计相互依存性
IF 2.4 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-01-16 DOI: 10.1007/s10035-023-01390-3
Rizwan Khan, Gali Madhavi Latha

Particle morphology at different length scales is important in understanding the mechanical behaviour of granular materials. In this sense, it is crucial to accurately describe and measure the size and shape of the grains using suitable definitions of morphological descriptors. Most of the research up until this point has analyzed particle shape in a two-dimensional framework, and sieving has typically been used to determine size. This paper describes the use of x-ray micro-computed tomography (µCT) which enables the visualization and quantification of three-dimensional particle morphology. Spherical harmonic analysis was used to reconstruct the three-dimensional (3D) realistic surface of the granular particles. 3D morphological descriptors were then introduced and computed to obtain the overall form, local features, and surface textures of the particle morphology based on the spherical harmonic reconstructed surface. To describe the fractal nature of the surfaces of natural sand particle morphology, the 3D fractal dimension was quantified using spherical harmonic-based fractal analysis. Complete volume-based distributions of particle morphological descriptors were presented and compared for four different sand samples with different grain size and shape characteristics. According to the statistical analysis, there is a clear correlation between the shape parameters at various characteristic scales, indicating that they are not independent measures. The correlation between any two parameters was observed to rely on the distance between the characteristic scales of the morphological parameters.

Graphic abstract

不同长度尺度上的颗粒形态对于理解颗粒材料的机械行为非常重要。从这个意义上说,使用合适的形态描述符定义来准确描述和测量颗粒的大小和形状至关重要。到目前为止,大多数研究都是在二维框架下分析颗粒形状,通常使用筛分法来确定粒度。本文介绍了 X 射线显微计算机断层扫描 (µCT) 的使用情况,该技术可实现三维颗粒形态的可视化和量化。球谐波分析用于重建颗粒的三维(3D)真实表面。然后引入三维形态描述符并进行计算,以获得基于球谐波重建表面的颗粒形态的整体形态、局部特征和表面纹理。为了描述天然沙粒形态表面的分形性质,使用基于球谐波的分形分析量化了三维分形维度。对四种具有不同粒度和形状特征的不同沙样进行了基于体积的颗粒形态描述符的完整分布展示和比较。根据统计分析,不同特征尺度的形状参数之间存在明显的相关性,表明它们不是独立的测量指标。据观察,任何两个参数之间的相关性取决于形态参数特征尺度之间的距离。
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引用次数: 0
Implications of sand grains’ mobility and inundating area to landslides at different slope angles 不同坡角下砂粒的流动性和淹没面积对滑坡的影响
IF 2.4 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-01-13 DOI: 10.1007/s10035-023-01387-y
Yan-Bin Wu, Zhao Duan, Jian-Bing Peng, Qing Zhang

The apparent friction coefficient, namely Heim’s ratio, is a prevalent dimensionless parameter to represent landslides’ mobility. Many empirical and theoretical models have been developed on the Heim’s ratio and landslides’ volume. However, studies on the ratio and their slope angles are lacking. Here, we performed a series of laboratory landslides at different slope angles to explore their mobility and motion characteristics. Our results show that the runout of the laboratory landslides decreases linearly with an increase in slope angles. A theoretical relationship between the apparent friction coefficient and slope angle is proposed, based on a hypothesis that the ratio of energy dissipation occurring when an object collides with a plane is power law to its impact angle. The relationship shows well approximation to our experimental data, and data from Crosta (IOP Conf. Ser. Earth Environ. Sci. 26:012004, 2015) and natural landslides. We also obtain that the coefficients of apparent friction and effective friction are almost identical at low slope angles. The dimensionless length and area of the laboratory landslides increase first and then decrease during their whole motion. The maximum area of them during their motion decreases with an increase in slope angles. The study will support studies on the morphological variation during the whole motion and mobility of landslides.

表观摩擦系数,即 Heim's 比率,是表示滑坡流动性的常用无量纲参数。关于 Heim's 比率和滑坡体积,已经建立了许多经验和理论模型。然而,关于海姆比及其坡角的研究却很缺乏。在此,我们进行了一系列不同坡角的实验室滑坡,以探索其流动性和运动特征。结果表明,随着坡角的增加,实验室滑坡的径流量呈线性下降。我们提出了表观摩擦系数与斜坡角度之间的理论关系,该关系是基于物体与平面碰撞时发生的能量耗散比与其撞击角度呈幂律关系这一假设。该关系与我们的实验数据、Crosta(IOP Conf. Ser. Earth Environ. Sci.我们还得出,在低坡度角时,视摩擦系数和有效摩擦系数几乎相同。实验室滑坡的无量纲长度和面积在整个运动过程中先增大后减小。它们在运动过程中的最大面积随着坡角的增大而减小。这项研究将有助于研究滑坡在整个运动过程中的形态变化和流动性。
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引用次数: 0
Effects of angularity and content of coarse particles on the mechanical behaviour of granular mixtures: a DEM study 粗颗粒的角度和含量对颗粒混合物机械性能的影响:DEM 研究
IF 2.4 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-01-12 DOI: 10.1007/s10035-023-01386-z
Jian Gong, Xianwei Pang, Yu Tang, Zhonghan Yang, Jie Jiang, Xiaoduo Ou

This paper studies the effects of angularity and coarse particle content on the shear behaviour of granular mixtures via the discrete element method. The contributions of different contact types to the shear strength are quantified, which can be used to classify the structure of granular mixtures. After that, a microscopic analysis of the effect of angularity on the thresholds of the granular mixtures is presented. Finally, a method that can predict the critical friction angle of granular mixtures at arbitrary coarse particle contents is proposed. The validity of the prediction method is verified by comparisons with the experimental and numerical data in other studies.

Graphical Abstract

本文通过离散元方法研究了角度和粗颗粒含量对颗粒混合物剪切行为的影响。本文量化了不同接触类型对剪切强度的贡献,可用于对颗粒混合物的结构进行分类。随后,介绍了角度对颗粒混合物阈值影响的微观分析。最后,提出了一种可以预测任意粗颗粒含量下颗粒混合物临界摩擦角的方法。通过与其他研究中的实验和数值数据进行比较,验证了预测方法的有效性。
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引用次数: 0
Study on the anisotropy of particle fluctuation in a jet bubbling bed 喷射鼓泡床中颗粒波动的各向异性研究
IF 2.4 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-01-09 DOI: 10.1007/s10035-023-01388-x
Xi Chen, Shuyan Wang, Baoli Shao, Lei Xie, Guangjun Kuang, Yimei Ma

The flow behavior of particles is simulated with an Eulerian-Eulerian two-fluid model based on kinetic theory of granular flow (KTGF) in a jet bubbling bed. A second-order moment (SOM) model is applied to explore the anisotropy flow behavior of particles through kinetic interaction of particle collisions. The particle frictional stresses are calculated using equations proposed by Johnson and Jackson (J Fluid Mech 176:67–93, 1987) and Schaeffer (J Differ Eq 66:9–50, 1987). The predictions of the equivalent bubble diameter and porosity are in good agreement with experimental data by Kuipers et al. Simulated comparisons between the KTGF model and the SOM model show that the SOM model is superior to the KTGF model in capturing the inhomogeneity and anisotropy of the flow field. The simulated results demonstrate that the axial second-order moment component is significantly larger than the radial second-order moment component, and they exhibit obvious anisotropy. Finally, the impacts of jet velocity, particle diameter, and restitution coefficient on the second-order moments are analyzed, respectively. It is found that the enhancement of jet velocity and particle diameter intensifies the anisotropy of flow structure, and a higher restitution coefficient weakens the anisotropy due to the reduction of energy dissipation.

Graphical abstract

基于颗粒流动力学理论(KTGF)的欧拉-欧拉双流体模型模拟了喷射鼓泡床中颗粒的流动行为。应用二阶矩(SOM)模型,通过颗粒碰撞的动力学相互作用来探索颗粒的各向异性流动行为。粒子摩擦应力采用 Johnson 和 Jackson(J Fluid Mech 176:67-93,1987 年)以及 Schaeffer(J Differ Eq 66:9-50,1987 年)提出的公式计算。对等效气泡直径和孔隙率的预测与 Kuipers 等人的实验数据十分吻合。KTGF 模型与 SOM 模型的模拟比较表明,SOM 模型在捕捉流场的不均匀性和各向异性方面优于 KTGF 模型。模拟结果表明,轴向二阶力矩分量明显大于径向二阶力矩分量,并表现出明显的各向异性。最后,分别分析了射流速度、颗粒直径和回复系数对二阶力矩的影响。结果发现,射流速度和颗粒直径的增大加剧了流动结构的各向异性,而较高的回复系数则由于能量耗散的减少而削弱了各向异性。
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引用次数: 0
XRCT image processing for sand fabric reconstruction 用于砂织物重建的 XRCT 图像处理
IF 2.4 3区 工程技术 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-01-08 DOI: 10.1007/s10035-023-01368-1
Peng Tan, Hasitha Sithadara Wijesuriya, Nicholas Sitar

We explore computationally efficient techniques to improve the XRCT image processing of low resolution and very noisy images for use in reconstruction of the fabric of densely packed, natural sand deposits. To this end we evaluate an image preprocessing workflow that incorporates image denoising, single image super resolution, image segmentation and level-set (LS) reconstruction. We show that, although computationally intensive, the Non-Local Mean (NLM) filter improves the quality of XRCT images of granular material by increasing the signal-to-noise ratio without impairing visible structures in the images, and outperforms more traditional local filters. We then explore an image super-resolution technique based on sparse signal representation and show that it performs well with noisy data and improves the subsequent stage of binarization. The image binarization is performed using a Hidden Markov Random Fields (HMRF) with Weighted Expectation Maximization (WEM) algorithm which takes the spatial information into account and performs well on high resolution images, however it still struggles with low quality images. We then use the level set method to define the grain geometry and show that the Distance Regularized LS Evolution (DRLSE) is an efficient approach for data sets with large numbers of grains. Finally, we introduce a penalty term into the evolution of the LS function, to address the issue of adhesion of much finer particles, such as clay, on the surface of the reconstructed avatars, while maintaining the main morphological details of the grains.

我们探索了一些计算效率高的技术,以改进对低分辨率和高噪声图像的 XRCT 图像处理,用于重建密集的天然砂矿床结构。为此,我们对图像预处理工作流程进行了评估,该流程包括图像去噪、单幅图像超分辨率、图像分割和水平集(LS)重建。我们的研究表明,非局部均值(NLM)滤波器虽然计算量大,但它能在不影响图像中可见结构的情况下提高信噪比,从而改善颗粒材料 XRCT 图像的质量,其性能优于传统的局部滤波器。然后,我们探讨了一种基于稀疏信号表示的图像超分辨率技术,结果表明该技术在处理噪声数据时表现良好,并能改善后续阶段的二值化。图像二值化是通过隐马尔可夫随机场(HMRF)与加权期望最大化(WEM)算法来实现的,该算法将空间信息考虑在内,在高分辨率图像上表现良好,但在低质量图像上仍有困难。然后,我们使用水平集方法来定义晶粒几何形状,并证明距离正则化 LS 演化(DRLSE)是处理大量晶粒数据集的有效方法。最后,我们在 LS 函数的演化过程中引入了惩罚项,以解决粘土等更细颗粒在重建头像表面的附着问题,同时保持颗粒的主要形态细节。
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引用次数: 0
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Granular Matter
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