Automated Device for Magnetic Control of Products of Complex Forms Made from Electrotechnical Steels

N. N. Sirenko, B. Gorkunov, S. Lvov, A. N. Saliba
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Abstract

This study proposes the device for indirect measurement of magnetic induction, with the given value of magnetic field strength, in electrotechnical steel samples of complex form with application of two permeameters. The testing of enclosed form samples requires preliminary labor-intensive coiling of magnetization and measuring windings, which is not suitable for automation of express testing. Express testing of products from electrotechnical steels is usually related to the measurement of not absolute values, but the values of deviation, taking into account the sign of the selected conventional «standard» value. Therefore, for such measurements implementation it is necessary to apply methods of comparison with the measure. The most suitable for this purpose is a differential measurement method. Comparing the increase of accuracy of testing in comparison with analogues, the design of a permeameter implies coiling of the measuring winding of four sections and their placement on the magnetic circuit on both sides of the zones of contact with the controlled pro-duct.Besides that, the windings in each pair of sections are connected in series, and the pairs of coils themselves — in series in accordance. This allows to measure the voltage on the terminals of the measuring winding, which only depends on the working magnetic flux passing through the cross section of the sample. This does not take into account magnetic dispersion flows from the magnetic circuit, which are sources of errors. This constructive technique achieves one more objective — increasing the sensitivity of the permeameter, which is adjustable since its value depends on the number of turns of the measuring winding. Obtained results allow to solve the problem of automation of the routine magnetic control of products of complex form from thin-sheet electrical steel in conditions of its mass production.
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电工钢复杂形状产品的自动磁力控制装置
本研究提出了一种在给定磁场强度值的情况下,用两个磁导率计间接测量复杂形状电工钢样品中磁感应的装置。封闭式样品的测试需要对磁化和测量绕组进行初步的劳动密集型绕制,这不适合快速测试的自动化。电工钢产品的快速测试通常涉及的不是绝对值,而是偏差值的测量,同时考虑所选传统“标准”值的符号。因此,对于这种测量的实施,有必要应用与测量进行比较的方法。最适合此目的的是差分测量方法。将测试精度的提高与类似物进行比较,磁导率计的设计意味着将四个部分的测量绕组绕制,并将其放置在与受控管道接触区域两侧的磁路上。除此之外,每对部分中的绕组串联连接,以及线圈对本身——按照顺序串联。这允许测量测量绕组端子上的电压,该电压仅取决于通过样品横截面的工作磁通量。这没有考虑来自磁路的磁分散流,这是误差的来源。这种构造性技术实现了另一个目标——提高磁导率计的灵敏度,由于其值取决于测量绕组的匝数,因此磁导率计是可调的。研究结果有助于解决薄板电工钢在批量生产条件下复杂形状产品的常规磁控制自动化问题。
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