Prediction of the Emissivity Curve at High Temperatures of Low Carbon Steel

Abstract

The thermography is an attractive technique to record the real-time temperature during the continuous welding processes. The temperature distribution during the weld zone is essential for understanding and evaluating the metallurgical properties of the joints. The knowledge of the material emissivity curve is necessary for the precise acquisition of thermography data. This emissivity value is usually assumed constant in the thermography software data acquisition, resulting in inaccurate thermographic data. The surface emissivity usually depends on the temperature. Thus, the values obtained in the literature may not be valid for materials of interest under the process’s conditions. Especially in the case of the low carbon steels, the emissivity data available are scarce and frequently obtained at low temperatures (below 200oC). Therefore, we proposed a methodological procedure to measure the effective surface emissivity, which considers the effect of temperatures and surface conditions. This research was focused on the development of an experimental methodology for determining the emissivity curve, using as the sample, a low carbon steel (0.07% C) with 0.21 mm thickness obtained from the productive stock of a continuous annealing line in the steel plant of the Companhia Siderurgica Nacional (CSN). The normal sample emissivity was evaluated in the temperature range from 100oC to 800oC. It was proposed a model based on a sigmoid function to represent the effective emissivity during temperature rise. The sigmoid model parameters were obtained by a fitting procedure using temperature measurements obtained by thermocouples. The results showed an effective emissivity variation as a function of temperature, where emissivity values raged in the interval of 0.09 to 0.83. Thus, the useful emissivity curve was used to correct the thermography data obtained in electrical resistance seam welding (RSEW) with three levels of heats inputs. The correlation for the emissivity curve incorporated in the thermography software was applied to the thermal profiles of the welds analyzed from 441oC to 713oC. These values are consistent with the welding process used. The developed methodology can be applied, in a similar way, in the correction of profiles in other types of welding processes.