Microtransformers on 3D closed-loop cores made of amorphous magnetic alloys

A. Moazenzadeh, F. Suárez Sandoval, N. Spengler, U. Wallrabe
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Abstract

We present a novel approach for 3D microstructuring of amorphous soft magnetic alloys. Our unique process is MEMS-compatible and leaves the magnetic properties of the alloys intact. The applicability of the process has been demonstrated in the fabrication of closed-loop core microtransformers. The magnetic core is fabricated using Metglas 2714A, cobalt-based magnetic alloy. The microtransformers show higher performance in terms of inductance density, coupling factor, and power efficiency compared to conventional planar inductors or other published 3D microtransformers. The results are benchmarked to underline the potential of the technology in rendering chip-level power conversion competitive.
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非晶磁性合金三维闭环铁心微变压器
提出了一种非晶软磁合金三维显微组织的新方法。我们独特的工艺是mems兼容的,并保持合金的磁性不变。该工艺的适用性已在闭环铁心微变压器的制造中得到验证。磁芯由metglass 2714A(钴基磁性合金)制成。与传统的平面电感或其他已发表的3D微变压器相比,该微变压器在电感密度、耦合系数和功率效率方面表现出更高的性能。结果是基准,以强调该技术在渲染芯片级功率转换竞争力的潜力。
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