Rapid 3D-print-and-shrink fabrication of biodegradable microneedles with complex geometries

M. Ochoa, J. Zhou, R. Rahimi, V. Badwaik, D. Thompson, B. Ziaie
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引用次数: 12

Abstract

We have developed a simple technique for fabricating polymeric microneedles of complex geometries. We achieve this by coupling 3D printing technology with an isotropic shrinkage technique, which effectively enhances the current resolution limits of 3D printing by at least five fold. The technique consists of transferring 3D printed patterns to a hydrogel which is subsequently shrunk by up to 40% within 12 hours. The process can be repeated for further shrinkage/refinement. Needle patterns are then transferred to a biodegradable polymer (PVP), resulting in microneedles which are sufficiently sharp (tips down to 9.6 μm radius of curvature) to penetrate porcine skin and deliver loaded/embedded chemicals.
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具有复杂几何形状的可生物降解微针的快速3d打印和收缩制造
我们已经开发了一种简单的技术来制造复杂几何形状的聚合物微针。我们通过将3D打印技术与各向同性收缩技术相结合来实现这一目标,该技术有效地将当前3D打印的分辨率限制提高了至少五倍。该技术包括将3D打印的图案转移到水凝胶上,随后在12小时内收缩高达40%。该过程可重复以进一步收缩/细化。然后将针头图案转移到可生物降解的聚合物(PVP)上,从而产生足够锋利的微针头(尖端曲率半径可达9.6 μm),可以穿透猪皮并输送装载/嵌入的化学物质。
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