Fabrication and test of SiC convex aspheric mirror

李俊峰 Li Jun-feng
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Abstract

In order to satisfy all-frequency error quality controlling and high-precision test during the process of the convex asphere,double laps with polar coordinate polishing technique and the measuring poles method used for the alignment of Hindle test are proposed.Firstly,the double laps with polar coordinate polishing technique for manufacturing the aspheric mirror and the numerical control machine for processing aspheric surface are presented.Then,the measuring poles method used to control the distances between vertex of the standard sphere and the vertex and focus of the tested asphere is introduced,and the controlling precision is analyzed.Finally,for a convex asphere with the aperture of Φ158 mm,the test results and precision of the Hindle test are described.The results indicate that the double laps polishing technique can make the low-frequency surface error convergence quickly,and the mid-frequency surface error is restrained at the same time.The controlling precision of the low-frequency surface error is about λ /30(λ = 633 nm).The limit error using the measuring poles to control the distance is ± 0.065 mm,and the tolerances of the two space parameters are ± 0.22 mm and ± 0.30 mm,respectively.The fast manufacture and all-frequency controlling of the convexasphere are realized by the double laps with polar coordinate polishing technique,and the test result of lowfrequency surface error is 0.022λ(RMS,@ 633 nm) in the Hindle test,which satisfies the specification requirements of the optical design.
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碳化硅凸面镜的制造与测试
为了满足凸非球面加工过程中的全频误差质量控制和高精度检测要求,提出了双搭接极坐标抛光技术和Hindle检测对准的测量杆法。首先介绍了制造非球面反射镜的双搭接极坐标抛光技术和加工非球面的数控机床。然后,介绍了用于控制标准球面顶点与被测非球面顶点和焦点之间距离的测量杆法,并对其控制精度进行了分析。最后,对孔径为Φ158 mm的凸非球面,给出了Hindle试验的结果和精度。结果表明,双圈抛光技术可以使低频表面误差快速收敛,同时抑制中频表面误差。低频表面误差的控制精度约为λ /30(λ = 633 nm)。采用测量杆控制距离的极限误差为±0.065 mm,两个空间参数的公差分别为±0.22 mm和±0.30 mm。采用极坐标抛光技术实现了凸面球的快速制造和全频控制,Hindle试验的低频表面误差测试结果为0.022λ(RMS,@ 633 nm),满足光学设计的规范要求。
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