Economic efficiency of two-stage separation of maize hybrid seeds

D. Kovalov, E. Fedorenko
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Abstract

Topicality. During harvest and post-harvest processing, maize seeds are a mixture that consists of seeds of different quality, size, and weight. Therefore, it is necessary to separate the seeds, i.e. divide the mixture into separate homogeneous fractions. The number of fractions varies depending on the evenness of the mixture and separation methods. Aim. To establish the pattern of fractional separation of maize hybrid seeds, develop methods for their cleaning and sorting in post-harvest processing technologies, and calculate the economic efficiency of a new two-stage separation method. Materials and methods. In the experiments, we used maize hybrids developed by the Institute of Grain Crops of the NAAS, which were separated on sieves with round and oblong holes. The two-stage sepa-ration method was as follows: the first stage, the sieve of grain separator in the throughs and tailing mode separates the mixture into two groups of seed (the sieve holes with a diameter of 8–9 mm or ob-long holes with a width of 5.5–6 mm and a length of 20 mm); the second stage, a grain separator (one or two) sorts each group into a given number of seed fractions (the sieve holes with a diameter of 5–8 mm or oblong holes with a width of 3.75–4.50 mm). Results. Our research has determined the features of separation of the studied hybrid seeds according to various traits and methods. Firstly, the field germination of the seed fractions selected on the trait of seed width was higher compared to seeds selected on the trait of seed thickness. Secondly, separation on the trait of seed thickness is effective only for increasing seed uniformity. The new two-stage separation method was tested in the Research Farm LLC Agrofirma ART Zolotoi Kolos (Dnipropetrovsk region) during separation of maize hybrid seeds harvested in 2018–2020. As a result of fractional separation by a new method, it was obtained the standard seeds of maize hybrids with a germination rate of 95–96 %, a growth rate of 85–90 % without any seed injury. Conclusions. In the technologies of post-harvest processing and pre-sowing preparation, it is recommended to use a two-stage separation method when the seeds are divided into two sowing groups with further separation into the required number of fractions. Separation is carried out on flat sieves with a size of holes depending on the shape of the seeds. The productivity of grain separators increased by 20 %, and the specific energy consumption decreased by 8 % due to the two-stage separation. The overall economic effect was in the form of energy savings of UAH 1.8 per ton of seeds. In addition, the net profit from sowing with high-quality seeds was 6,233 UAH per 1 ha. Key words: maize, hybrids, separation, field germination, economic efficiency.
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玉米杂交种子两段分离的经济效益
时事性。在收获和收获后的加工过程中,玉米种子是由不同质量、大小和重量的种子组成的混合物。因此,有必要分离种子,即将混合物分成单独的均匀馏分。分数的数量取决于混合物的均匀性和分离方法。的目标。建立玉米杂交种分级分离模式,开发玉米杂交种收获后加工技术中的清洗分选方法,并计算新型两段分离方法的经济效益。材料和方法。在实验中,我们使用了由中国科学院粮食作物研究所开发的玉米杂交种,这些杂交种在带有圆形和长方形孔的筛子上分离。两阶段分选方法为:第一阶段,透尾式选粒机筛将混合物分选为两组种子(筛孔直径8 ~ 9 mm或宽5.5 ~ 6 mm、长20 mm的圆孔);第二阶段,一个或两个谷物分离器将每组种子分成给定数量的种子部分(直径为5-8毫米的筛孔或宽度为3.75-4.50毫米的长方形孔)。结果。我们的研究根据不同的性状和方法确定了所研究杂交种子的分离特点。首先,以种子宽度为性状选择的种子组分田间发芽率高于以种子厚度为性状选择的种子组分;其次,对种子厚度性状的分离只对提高种子均匀性有效。在研究农场LLC Agrofirma ART Zolotoi Kolos(第聂伯罗彼得罗夫斯克地区)对2018-2020年收获的玉米杂交种子进行了分离试验。采用新方法分步分离得到了发芽率为95 ~ 96%、生长率为85 ~ 90%的玉米杂交种标准种子,种子无损伤。结论。在采后加工和播前准备技术中,建议采用两段分离的方法,将种子分成两组播种,再进一步分离成所需的馏分。分离是在有孔大小的平筛上进行的,这取决于种子的形状。采用两段分选技术,粮食分选机的生产率提高了20%,比能耗降低了8%。总体经济效益表现为每吨种子节约能源1.8美元。此外,优质种子播种的净利润为每公顷6233美元。关键词:玉米,杂交,分离,田间萌发,经济效益
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