Virtual Testing Workflows Based on the Function-Oriented System Architecture in SysML: A Case Study in Wind Turbine Systems

Abstract

Wind turbines (WT) are complex multidisciplinary systems containing a large number of mechanical, control, and electrical components. Model-Based Systems Engineering (MBSE) provides an approach for cross-discipline development to address the system complexity and focuses on creating and utilizing domain models as the primary means of information exchange. The domain models predict system behaviors and can support system validation through virtual testing at an early stage of system development. However, the further the WT development proceeds, the more system parameters are set, and the more domain models and virtual tests are involved. Therefore, it is necessary to design a framework of virtual testing workflows of WTs to support virtual validation processes as well as to automate those workflows. To achieve this goal, this contribution shows how standardized virtual testing workflows can be designed and linked to hierarchical and functional system architectures modeled in the Systems Modeling Language (SysML). The virtual testing workflows enable to trigger simulations of domain models and handle system parameters participating in the simulations, thus ensuring data consistency. Furthermore, to facilitate modular management and reuse of domain models, the domain models are classified according to model purposes, model fidelities, and system scopes. The virtual testing workflows are structured corresponding to the classification of the domain model, thereby forming a nested framework. To verify the feasibility of the proposed workflows, a virtual testing process of WT components (i.e., bearings) inside the system context with different model purposes and different model fidelities is demonstrated. It is shown that virtual testing workflows are systematically organized so that engineers can easily virtually (re-)validate the systems.