Failure process of solder joint under mechanical vibration based on a real-time data acquisition method

Hongwu Zhang, F. Sun, Yang Liu, Zhenya Zhou, Y. Qin
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引用次数: 2

Abstract

Dynamic voltage signal across solder joints during mechanical vibration test was monitored and collected real-timely with a self-designed data acquisition system. Failure process of solder joint was studied by processing and analyzing data. In the paper, lifetime of solder joint was also compared by changing solder joint location, solder joint composition and vibration acceleration. Results indicated that voltage across solder joints kept at about 0.14v from 0s to 40s, which indicated that crack of solder joint did not form. Voltage of solder joint suddenly rose to 0.45v between 44.2s and 45.2s, which illustrated crack initiation and growth rapidly. In addition, lifetime of solder joint on the edge of test board was about 4.5 times longer than that of solder joint in the center of test board. It was found that with vibration acceleration from 20g to 25g increase of 25%, lifetime of solder joint decreased from 980s to 105s with 89%.
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基于实时数据采集方法的机械振动下焊点失效过程
采用自行设计的数据采集系统,实时监测和采集机械振动试验过程中焊点间的动态电压信号。通过对数据的处理和分析,研究了焊点的失效过程。本文还通过改变焊点位置、焊点成分和振动加速度对焊点寿命进行了比较。结果表明:在0s ~ 40s期间,焊点间电压保持在0.14v左右,表明焊点未形成裂纹;在44.2s ~ 45.2s之间,焊点电压突然上升至0.45v,表明裂纹萌生和扩展迅速。此外,测试板边缘焊点的寿命约为测试板中心焊点的4.5倍。结果表明,当振动加速度从20g增加到25g,增加25%时,焊点的寿命从980s降低到105s,降低89%。
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