Reduction in Manufacturing Cycle Time cum Cost propels Productivity and Business growth in Aerospace Industries

Sita Ram Sahni, Dr.Kamal Vagrecha
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Abstract

- The manufacturing cycle time as well as cycle cost reduction of detailed and critical components which induces the opportunities of productivity and leads for business growth in aerospace industries. It can emerge as economy growth for nations. Major portion of budget of any country goes for purchasing, research, development and modernization of aircraft, helicopter, rockets, missiles etc. It is therefore required to focus to reduce manufacturing time cum cost of detailed and critical components for aerospace flying machines. This field creates an environment for revenue generation in our economies as well. The cost effective manufacturing of aerospace flying machines lead for cascading development in aviation industries. At low cost manufacturing generates more production of aerospace machines by immense engagement and effective utilization of men, machines, materials for revenue generation and stopping steep drainage of cash flow from economy of nation. This research will revolutionize to aerospace industrialists and manufacturers by focusing on, time reduction, cost reduction, quality improvement for high business growth in manufacturing. The growth in business can be done by enhancing productivity with respect to lowering manufacturing time and lowering manufacturing cost of aircraft, helicopters, satellite, rockets, space shuttle etc. The effectiveness of time reduction and cost reduction of detailed and critical components are the prime concerned parameters for productivity enhancement as well as business growth in aerospace manufacturing industries. many intricacies, factors, complex interaction of time elapsed in operations. If labour time be reduced, the delivery time also will be intently reduced, by reducing of different machining operations time. Reduction in operation time will lead reduction in delivery of helicopters, aircraft, satellite, rocket to our customers. This research will give a direction and guidance to manufacturers and industrialist as to how reduce the manufacturing time and cost under operations of machine, inspection, movement, queuing during manufacturing for detail and critical components of aircraft, helicopter and other aerospace flying machines. Cycle time consists of set up time, machine processing time, quality inspection time, transportation or move time and waiting time for loading in machine to machine. The possibilities of manufacturability will be enhanced by emerging technology and new breakthroughs as artificial intelligence, robotics, Internet of Things, autonomous vehicles, 3-D printing/ additive manufacturing etc. They collect huge amounts of data from smart sensors through cloud computing for manufacturing of critical components and Industrial internet of things-IIoT which helped the manufacturing system to improve the efficiency of manufacturing design, machinability, supply chain of raw material and semi-finish components on machines and manufacturing production by time reduction and cost reduction. The applications of Industry4.0 and lean that have changed the manufacturing world. We have used it for aerospace manufacturing components also and found the results in data analysis later. A reduction in time and cost can emerge the opportunities for enhancing the productivity and emerging global business of aerospace manufacturing sector.
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制造周期时间和成本的减少推动了航空航天工业的生产力和业务增长
-减少制造周期时间和周期成本的详细和关键部件,这带来了生产力的机会,并导致航空航天工业的业务增长。它可以随着国家的经济增长而出现。任何国家的大部分预算都用于购买、研究、开发和现代化飞机、直升机、火箭、导弹等。因此,如何减少航空航天飞行器关键部件的制造时间和成本,成为航空航天飞行器制造的重点。这一领域也为我们的经济创造了创收环境。航空飞行器的低成本制造导致了航空工业的级联发展。低成本制造业通过大量参与和有效利用人力、机器和材料来产生收入,并阻止国家经济中现金流的急剧流失,从而产生更多的航空航天机器。这项研究将为航空航天工业家和制造商带来革命性的变化,重点是减少时间,降低成本,提高制造业的高业务增长质量。业务的增长可以通过提高生产力来实现,降低飞机、直升机、卫星、火箭、航天飞机等的制造时间和制造成本。在航空航天制造业中,关键部件的时间缩短和成本降低的有效性是提高生产效率和业务增长的主要参数。许多错综复杂的因素,复杂的相互作用,在操作中流逝的时间。如果减少了劳动时间,交货时间也将大大减少,通过减少不同的加工操作时间。作业时间的缩短将导致直升机、飞机、卫星、火箭交付给客户的数量减少。本研究将为制造商和实业家在飞机、直升机和其他航空航天飞行器的细节和关键部件的制造过程中,如何在机器操作、检验、移动、排队等方面减少制造时间和成本提供方向和指导。周期时间包括设置时间,机器加工时间,质量检验时间,运输或移动时间以及机器到机器装载的等待时间。人工智能、机器人、物联网、自动驾驶汽车、3d打印/增材制造等新兴技术和新突破将增强可制造性的可能性。他们通过云计算从智能传感器收集大量数据,用于关键部件的制造和工业物联网(iiot),帮助制造系统通过缩短时间和降低成本来提高制造设计,可加工性,机器上原材料和半成品部件的供应链以及制造生产的效率。工业4.0和精益的应用改变了制造业的世界。我们也将其用于航空航天制造部件,并在随后的数据分析中找到了结果。减少时间和成本可以为提高航空航天制造部门的生产力和新兴的全球业务提供机会。
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