Experimental and numerical investigation of rotating bending fatigue of polylactic acid 3D printed parts by an extrusion-based additive manufacturing method

IF 0.9 4区 工程技术 Q3 ENGINEERING, MULTIDISCIPLINARY Journal of Engineering Research Pub Date : 2024-09-01 DOI:10.1016/j.jer.2023.07.006
{"title":"Experimental and numerical investigation of rotating bending fatigue of polylactic acid 3D printed parts by an extrusion-based additive manufacturing method","authors":"","doi":"10.1016/j.jer.2023.07.006","DOIUrl":null,"url":null,"abstract":"<div><div>This study investigates the impact of four parameters, namely layer height, nozzle temperature, infill percentage, and bed temperature, on the fatigue life of polylactic acid (PLA) printed parts using the extrusion-based additive manufacturing (AM) process. The experiments were designed using the Taguchi method, considering three levels for each parameter. The extent of the impact and the optimal values of the process variables were determined by using analysis of variance (ANOVA) and signal-to-noise ratio. To predict the fatigue behavior, an empirical model was presented, which was fitted to the fatigue results of the samples made with the optimal process variable values using the least squares method. Additionally, finite element simulations were conducted, and the results were compared with the experimental study findings. The results indicated that the optimal process variable values for maximum fatigue strength are a layer height of 0.3 mm, a nozzle temperature of 220 <span><math><mi>℃</mi></math></span>, a 100 % infill and a bed temperature of 60 <span><math><mi>℃</mi></math></span>. The ANOVA results revealed that the infill percentage, nozzle temperature, and layer height have the greatest influence on fatigue life, with respective contributions of 60.5 %, 28.1 %, and 7.7 %. The experimental modeling and finite element simulation results indicate that the proposed models predict fatigue behavior with regression coefficients of 96.3 % and 98.7 %, respectively.</div></div>","PeriodicalId":48803,"journal":{"name":"Journal of Engineering Research","volume":"12 3","pages":"Pages 539-550"},"PeriodicalIF":0.9000,"publicationDate":"2024-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Engineering Research","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S2307187723001694","RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"ENGINEERING, MULTIDISCIPLINARY","Score":null,"Total":0}
引用次数: 0

Abstract

This study investigates the impact of four parameters, namely layer height, nozzle temperature, infill percentage, and bed temperature, on the fatigue life of polylactic acid (PLA) printed parts using the extrusion-based additive manufacturing (AM) process. The experiments were designed using the Taguchi method, considering three levels for each parameter. The extent of the impact and the optimal values of the process variables were determined by using analysis of variance (ANOVA) and signal-to-noise ratio. To predict the fatigue behavior, an empirical model was presented, which was fitted to the fatigue results of the samples made with the optimal process variable values using the least squares method. Additionally, finite element simulations were conducted, and the results were compared with the experimental study findings. The results indicated that the optimal process variable values for maximum fatigue strength are a layer height of 0.3 mm, a nozzle temperature of 220 , a 100 % infill and a bed temperature of 60 . The ANOVA results revealed that the infill percentage, nozzle temperature, and layer height have the greatest influence on fatigue life, with respective contributions of 60.5 %, 28.1 %, and 7.7 %. The experimental modeling and finite element simulation results indicate that the proposed models predict fatigue behavior with regression coefficients of 96.3 % and 98.7 %, respectively.
查看原文
分享 分享
微信好友 朋友圈 QQ好友 复制链接
本刊更多论文
基于挤压的增材制造方法对聚乳酸 3D 打印部件旋转弯曲疲劳的实验和数值研究
本研究采用基于挤压的增材制造(AM)工艺,研究了层高、喷嘴温度、填充百分比和床层温度这四个参数对聚乳酸(PLA)打印部件疲劳寿命的影响。实验采用田口方法进行设计,每个参数考虑三个水平。通过方差分析(ANOVA)和信噪比确定了工艺变量的影响程度和最佳值。为了预测疲劳行为,提出了一个经验模型,该模型使用最小二乘法拟合了使用最佳工艺变量值制作的样品的疲劳结果。此外,还进行了有限元模拟,并将结果与实验研究结果进行了比较。结果表明,获得最大疲劳强度的最佳工艺变量值为层高 0.3 毫米、喷嘴温度 220 ℃、填充率 100 % 和床层温度 60 ℃。方差分析结果表明,填充率、喷嘴温度和层高对疲劳寿命的影响最大,分别占 60.5%、28.1% 和 7.7%。实验建模和有限元模拟结果表明,所提出的模型对疲劳行为的预测回归系数分别为 96.3 % 和 98.7 %。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
求助全文
约1分钟内获得全文 去求助
来源期刊
Journal of Engineering Research
Journal of Engineering Research ENGINEERING, MULTIDISCIPLINARY-
CiteScore
1.60
自引率
10.00%
发文量
181
审稿时长
20 weeks
期刊介绍: Journal of Engineering Research (JER) is a international, peer reviewed journal which publishes full length original research papers, reviews, case studies related to all areas of Engineering such as: Civil, Mechanical, Industrial, Electrical, Computer, Chemical, Petroleum, Aerospace, Architectural, Biomedical, Coastal, Environmental, Marine & Ocean, Metallurgical & Materials, software, Surveying, Systems and Manufacturing Engineering. In particular, JER focuses on innovative approaches and methods that contribute to solving the environmental and manufacturing problems, which exist primarily in the Arabian Gulf region and the Middle East countries. Kuwait University used to publish the Journal "Kuwait Journal of Science and Engineering" (ISSN: 1024-8684), which included Science and Engineering articles since 1974. In 2011 the decision was taken to split KJSE into two independent Journals - "Journal of Engineering Research "(JER) and "Kuwait Journal of Science" (KJS).
期刊最新文献
Improvement of energy saving and indoor air quality by using a spot mixing ventilation (SMV) system in a classroom Efficacy of geopolymerization for integrated bagasse ash and quarry dust in comparison to fly ash as an admixture: A comparative study Direct flame test performance of boards containing waste undersized pumice materials Bearing performance of diaphragm wall pile combination foundation under vertical and horizontal loads Predicting academic performance of learners with the three domains of learning data using neuro-fuzzy model and machine learning algorithms
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
已复制链接
已复制链接
快去分享给好友吧!
我知道了
×
扫码分享
扫码分享
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1