Dynamic Response of Side-Mounted Guns and Assessment of the Potential Damage Risk to Sensitive Tools

G. Craddock, Federico Ríos, Thomas Earl Burky, J. Rodgers, M. Serra, T. Khairy
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Abstract

Side-mounted gun strings present a unique challenge for predictive perforation modeling tools because of their asymmetric geometry. To fully capture the dynamic response of the side-mounted system and more accurately predict the response of any gun system in general, it is important to fully capture the three-dimensional (3D) effects of model geometry and detonation-induced loading. This work details the modeling approach developed for a side-mounted gun system that enables the full geometry to be simulated so that accurate predictions of stresses and displacements could be made; these predictions are necessary for evaluating the damage potential to sensitive tools in the string, It is important to allow operation designers to optimize gun spacing and provide string flexibility to help ensure it can withstand downhole conditions without affecting performance. The simulation methodology was calibrated against previous test measurements, where loads and accelerations were captured during surface testing of a gun string. A detailed model was developed for the planned operation, and simulations were performed to predict the dynamic response of the wellbore fluid and tool string. Multiple damage sensitivities were identified for particular tools, and model results were extracted to evaluate 1) pressure dynamic loading on the tool, 2) displacement levels where movement is expected, and 3) dynamic loading of the tool. These results were provided to the developers of the sensitive tool to help assess potential damage risks. For each case, predictions were compared to previous test results and operation experience to develop a risk evaluation for the planned operation. Further, results were used to make adjustments to the operation to help optimize performance; comparison plots are presented for the different configurations evaluated. This overall process provided confidence to the operators that the operation would be performed successfully with no damage to the sensitive tool.
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侧装枪的动态响应及敏感工具潜在损伤风险评估
侧装射孔枪管柱由于其不对称的几何形状,给预测射孔建模工具带来了独特的挑战。为了充分捕捉侧装系统的动态响应,更准确地预测任何火炮系统的响应,充分捕捉模型几何和爆轰载荷的三维(3D)效应是很重要的。这项工作详细介绍了为侧装式射孔枪系统开发的建模方法,该系统可以模拟完整的几何形状,从而可以准确预测应力和位移;这些预测对于评估管柱中敏感工具的潜在损坏是必要的,重要的是允许作业设计人员优化射孔枪间距,提供管柱灵活性,以帮助确保管柱能够承受井下条件而不影响性能。模拟方法是根据之前的测试结果进行校准的,在之前的测试中,在射孔管柱的地面测试中捕获了载荷和加速度。为计划作业建立了详细的模型,并进行了模拟,以预测井筒流体和工具串的动态响应。针对特定工具,确定了多种损伤敏感性,并提取了模型结果,以评估1)工具上的压力动态载荷,2)预期移动的位移水平,以及3)工具的动态载荷。这些结果提供给敏感工具的开发人员,以帮助评估潜在的损害风险。对于每种情况,将预测结果与之前的测试结果和操作经验进行比较,以制定计划操作的风险评估。此外,结果用于调整操作,以帮助优化性能;给出了评估的不同配置的对比图。整个过程为作业者提供了信心,作业将成功完成,而不会损坏敏感工具。
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