Palm Secondary Products as a Source of Organic Material for Compost Production: Applied Examples from Egypt

M. Ahmed
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Compost manufacturing provides successfully produce an organic fertilizer from available waste in each region which serves as both fertilizers and soil conditioners. In this study, we present Egyptian examples of the recycling of date palm pruning products mixed with other organic wastes in small scale (Faris rural village, Kom-Ombo, Aswan Governorate and Mandisha village, Baheria oases, Giza Governorate) and in large scale (Al-Kharga, New Valley Governorate). Introduction The total world number of date palms is about 120 million trees, distributed in 30 countries and producing nearly 7.5 million tons of fruit per year [1]. Arab countries account for 70% of the world's date palms number and are responsible for 67% of the global production of date palm [2]. The total number of palm tree planted in Egypt is 16 million including 12 million fruiting tree [3]. Mohamed [4] reported that the significant annual increase of fruit dates was about 298.9 thousand palm trees, equivalent to 2.75% of the average number of fruitful dates during the period (1997 2012). Due to its adaptation to various stress condition, its plantation is nowadays spread out all over Egypt including the new reclaimed land in the desert and in saline-affected areas. The utilization of by-products of date palm as raw material source for industrial activities gave a promising issues. Some studies have reported that Egypt alone generates more than 300,000 tons of date palm biomass each year [5]. Although date palm residues (DPR) consist of hardly decomposed elements (Cellulose, hemicelluloses, lignin and other compounds) they could be composted with microbiological process instead of burning in farms and causing serious threat to environment [6]. Many researchers reported about compost production from date palm by products [7, 8, 9, 10, and 11]. It should be noted that Egyptian agriculture is mainly dependent on chemical fertilizers (nitrogen, phosphates and potassium) and organic fertilizers. So, recycling palm residues could reduce chemical fertilizers as well as the impact of drought and desertification and pesticides. Moreover, social, economic and environmental benefits could be obtained from the Recycling palm residues including increasing agricultures production in quantity and quality. By-Products of Palm Trees and Their Applications Materials Research Forum LLC Materials Research Proceedings 11 (2019) 150-158 doi: https://doi.org/10.21741/9781644900178-10 151 Materials and Methods There are 3 experiments of DPR composting; two of them were conducted in small scale in compost units in different Egyptian village (Faris village Kom-Ombo – Aswan and Mandisha village, Baheria Oasis – Giza Governorate) and the other experiment was made in large scale in sustainable integrated system in (Al-Kharga, New Valley Governorate). Experiment 1. Faris village is an Egyptian rural village, which located in the west side of the Nile in Kom Ombo, Aswan Governorate. It produces annually about 5000 tons of renewable biomass from fruit trees as date palm (Phoenix daetylifera), Mango (Anacardiaceae) and doum palm (Hyphaene thebicia). Palm secondary products (PSP) represent about 80% of this total [11]. The first stage was conducted in site which residues were collected and transported to this site which called (fixed shredding system). Meanwhile, in pilot stage shredding and composting process was made where the residues accumulated (mobile shredding system). The amount of compost produced at pilot stage is equivalent to 70% of the total waste of palm trees. This is in addition to 20% Mango residues and 10% Doum palm residues. Filter mud cake by product produced from sugar can industry in this region was used as organic activator in composting process. About 45 tons and 33 tons of compost were produced in the first and pilot stage respectively. The produced compost was distributed on the local farmers to use in the cultivation of onion crop. Experiment 2. Baheria Oasis is a depression and lies in the Western Desert of Egypt. Located in Giza Governorate, the main economic sectors are agriculture. The number of palm trees in the oases is estimated at 1.3 million palms; the wealth of palm oases is about 10% of Egypt's total palm wealth (according to estimates that the number of palm trees in Egypt is approximately 13 million palm trees) El-Mously [12]. Large quantities of PSP are available; currently estimated at 69.5 thousand tons / year (dry weight); these quantities are not only abundant but also renewable diversity and pricing, and the possibility of using them as inputs to the manufacturing of many products (as confirmed in this study). A pilot experiment of compost production was conducted in the village of Mandisha. The main additive material in composting process was poultry manure wastes as a common by product of Poultry Industry used as compost activator material. About 3 ton compost was produced from 8 ton DPR+8 m poultry manure. Experiment 3. The New Valley Governorate is considered the largest governorate in Egypt with a total area represents about 44% of Egypt's area. Date palms (more than 1.5 million palm trees) represent the economic axis of the governorate. A study of the development of the number of fruitful dates in the New Valley Governorate reveal that these numbers has increased significantly by 1.28% during the period from 1997 to 2012 [4]. The date palm pruning produces large amounts of PSP, leading to serious environmental problems. The governorate has approximately 92503 tons per year according to the report of the Directorate of Agriculture in the Governorate of [13]. Experimental pilot attempts produce about 170 ton compost. The main additive materials in composting process was Farmyard manure (FYM) as common by product of cattle Husbandry as organic activator. Analysis of Fiber Derivatives Fiber Derivatives of date palm, Mango and Doum palm residues were determined according to TAPPI standard method. The samples were first placed into soxhlet extraction for 6 hours according to method T 264 cm-07 to remove plant extractives. The determination of cellulose, hemicellulose and lignin content were assessed by using the following respective standard method: Kurscher-Hoffner approach [14], chlorite [15], T 222 om-06 and T 211 om-07. As recommended by various pertinent standards, all experiments were conducted in triplicates. By-Products of Palm Trees and Their Applications Materials Research Forum LLC Materials Research Proceedings 11 (2019) 150-158 doi: https://doi.org/10.21741/9781644900178-10 152 Characterization of compost Compost resulting from 3 experiments was analyzed. Compost samples were dried at 70 ̊C to constant weight ground. Values of pH and EC were determined as described by Jackson [16]. The organic matter (OM) content of compost was analyzed by weight loss on ignition at 43 ̊C for 24h and total organic carbon (TOC) was calculated from (OM) to the following equations [17]: OM = [(W105 – W430) / W105] × 100 (1) Where W105 = oven dry weight of mass at105 ̊C; W430 = furnace dry weight of mass at 430 ̊C TOC = 0.51 × OM + 0.48 (2) Compost samples were digested using a mixture of H2O2 and H2SO4. Total nitrogen was determined by using the micro-kjeldahl procedure [16]. Total phosphorus and potassium were determined by Page et al. [18]. Moisture content throughout this study was measured by drying at 105 ̊C for approximately 24 h or at constant weight. Bulk density (Bd) was measured by obtaining the dry weight of a known volume of the sample. Bulk density was calculated by the following formula [19]:","PeriodicalId":9466,"journal":{"name":"By-Products of Palm Trees and Their Applications","volume":"5 1","pages":""},"PeriodicalIF":0.0000,"publicationDate":"2019-04-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"1","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"By-Products of Palm Trees and Their Applications","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.21741/9781644900178-10","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"","JCRName":"","Score":null,"Total":0}
引用次数: 1

Abstract

The increasing amounts of fruit pruning wastes in local societies of Egypt cause environmental problems closely related to human health. Its utilization as renewable materials has received a great attention in our present days and encouraged the use of it as an organic fertilizer. Composting these wastes not only reduces their weight and volume but also produces high-value-added products (compost). Manure is the most common organic and natural fertilizer form in our Egyptian rural Village. Due to the high cost of chemical fertilizers and the increase of organic fertilizers demand, it is necessary to use the local crop residues, "Palm Secondary Products" (PSP) as a basic (raw) material which contains 92.99% organic matter. Compost manufacturing provides successfully produce an organic fertilizer from available waste in each region which serves as both fertilizers and soil conditioners. In this study, we present Egyptian examples of the recycling of date palm pruning products mixed with other organic wastes in small scale (Faris rural village, Kom-Ombo, Aswan Governorate and Mandisha village, Baheria oases, Giza Governorate) and in large scale (Al-Kharga, New Valley Governorate). Introduction The total world number of date palms is about 120 million trees, distributed in 30 countries and producing nearly 7.5 million tons of fruit per year [1]. Arab countries account for 70% of the world's date palms number and are responsible for 67% of the global production of date palm [2]. The total number of palm tree planted in Egypt is 16 million including 12 million fruiting tree [3]. Mohamed [4] reported that the significant annual increase of fruit dates was about 298.9 thousand palm trees, equivalent to 2.75% of the average number of fruitful dates during the period (1997 2012). Due to its adaptation to various stress condition, its plantation is nowadays spread out all over Egypt including the new reclaimed land in the desert and in saline-affected areas. The utilization of by-products of date palm as raw material source for industrial activities gave a promising issues. Some studies have reported that Egypt alone generates more than 300,000 tons of date palm biomass each year [5]. Although date palm residues (DPR) consist of hardly decomposed elements (Cellulose, hemicelluloses, lignin and other compounds) they could be composted with microbiological process instead of burning in farms and causing serious threat to environment [6]. Many researchers reported about compost production from date palm by products [7, 8, 9, 10, and 11]. It should be noted that Egyptian agriculture is mainly dependent on chemical fertilizers (nitrogen, phosphates and potassium) and organic fertilizers. So, recycling palm residues could reduce chemical fertilizers as well as the impact of drought and desertification and pesticides. Moreover, social, economic and environmental benefits could be obtained from the Recycling palm residues including increasing agricultures production in quantity and quality. By-Products of Palm Trees and Their Applications Materials Research Forum LLC Materials Research Proceedings 11 (2019) 150-158 doi: https://doi.org/10.21741/9781644900178-10 151 Materials and Methods There are 3 experiments of DPR composting; two of them were conducted in small scale in compost units in different Egyptian village (Faris village Kom-Ombo – Aswan and Mandisha village, Baheria Oasis – Giza Governorate) and the other experiment was made in large scale in sustainable integrated system in (Al-Kharga, New Valley Governorate). Experiment 1. Faris village is an Egyptian rural village, which located in the west side of the Nile in Kom Ombo, Aswan Governorate. It produces annually about 5000 tons of renewable biomass from fruit trees as date palm (Phoenix daetylifera), Mango (Anacardiaceae) and doum palm (Hyphaene thebicia). Palm secondary products (PSP) represent about 80% of this total [11]. The first stage was conducted in site which residues were collected and transported to this site which called (fixed shredding system). Meanwhile, in pilot stage shredding and composting process was made where the residues accumulated (mobile shredding system). The amount of compost produced at pilot stage is equivalent to 70% of the total waste of palm trees. This is in addition to 20% Mango residues and 10% Doum palm residues. Filter mud cake by product produced from sugar can industry in this region was used as organic activator in composting process. About 45 tons and 33 tons of compost were produced in the first and pilot stage respectively. The produced compost was distributed on the local farmers to use in the cultivation of onion crop. Experiment 2. Baheria Oasis is a depression and lies in the Western Desert of Egypt. Located in Giza Governorate, the main economic sectors are agriculture. The number of palm trees in the oases is estimated at 1.3 million palms; the wealth of palm oases is about 10% of Egypt's total palm wealth (according to estimates that the number of palm trees in Egypt is approximately 13 million palm trees) El-Mously [12]. Large quantities of PSP are available; currently estimated at 69.5 thousand tons / year (dry weight); these quantities are not only abundant but also renewable diversity and pricing, and the possibility of using them as inputs to the manufacturing of many products (as confirmed in this study). A pilot experiment of compost production was conducted in the village of Mandisha. The main additive material in composting process was poultry manure wastes as a common by product of Poultry Industry used as compost activator material. About 3 ton compost was produced from 8 ton DPR+8 m poultry manure. Experiment 3. The New Valley Governorate is considered the largest governorate in Egypt with a total area represents about 44% of Egypt's area. Date palms (more than 1.5 million palm trees) represent the economic axis of the governorate. A study of the development of the number of fruitful dates in the New Valley Governorate reveal that these numbers has increased significantly by 1.28% during the period from 1997 to 2012 [4]. The date palm pruning produces large amounts of PSP, leading to serious environmental problems. The governorate has approximately 92503 tons per year according to the report of the Directorate of Agriculture in the Governorate of [13]. Experimental pilot attempts produce about 170 ton compost. The main additive materials in composting process was Farmyard manure (FYM) as common by product of cattle Husbandry as organic activator. Analysis of Fiber Derivatives Fiber Derivatives of date palm, Mango and Doum palm residues were determined according to TAPPI standard method. The samples were first placed into soxhlet extraction for 6 hours according to method T 264 cm-07 to remove plant extractives. The determination of cellulose, hemicellulose and lignin content were assessed by using the following respective standard method: Kurscher-Hoffner approach [14], chlorite [15], T 222 om-06 and T 211 om-07. As recommended by various pertinent standards, all experiments were conducted in triplicates. By-Products of Palm Trees and Their Applications Materials Research Forum LLC Materials Research Proceedings 11 (2019) 150-158 doi: https://doi.org/10.21741/9781644900178-10 152 Characterization of compost Compost resulting from 3 experiments was analyzed. Compost samples were dried at 70 ̊C to constant weight ground. Values of pH and EC were determined as described by Jackson [16]. The organic matter (OM) content of compost was analyzed by weight loss on ignition at 43 ̊C for 24h and total organic carbon (TOC) was calculated from (OM) to the following equations [17]: OM = [(W105 – W430) / W105] × 100 (1) Where W105 = oven dry weight of mass at105 ̊C; W430 = furnace dry weight of mass at 430 ̊C TOC = 0.51 × OM + 0.48 (2) Compost samples were digested using a mixture of H2O2 and H2SO4. Total nitrogen was determined by using the micro-kjeldahl procedure [16]. Total phosphorus and potassium were determined by Page et al. [18]. Moisture content throughout this study was measured by drying at 105 ̊C for approximately 24 h or at constant weight. Bulk density (Bd) was measured by obtaining the dry weight of a known volume of the sample. Bulk density was calculated by the following formula [19]:
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棕榈二次产品作为堆肥生产有机材料的来源:来自埃及的应用实例
在埃及当地社会,水果修剪废弃物的数量不断增加,造成了与人类健康密切相关的环境问题。它作为可再生材料的利用在我们今天受到了极大的关注,并鼓励使用它作为有机肥料。将这些废物进行堆肥处理不仅可以减轻它们的重量和体积,而且还可以产生高附加值的产品(堆肥)。粪肥是我们埃及农村最常见的有机和天然肥料形式。由于化肥成本高,有机肥需求增加,有必要使用当地作物残茬“棕榈二次产品”(PSP)作为基本(原料),其有机质含量为92.99%。堆肥制造成功地从每个地区可用的废物中生产出有机肥料,既可以作为肥料又可以作为土壤调理剂。在本研究中,我们介绍了埃及在小规模(阿斯旺省Kom-Ombo的Faris村和吉萨省Baheria绿洲的Mandisha村)和大规模(新谷省Al-Kharga)回收枣椰树修剪产品与其他有机废物混合的例子。世界上椰枣树的总数约为1.2亿棵,分布在30个国家,每年生产近750万吨果实[1]。阿拉伯国家的枣椰树数量占世界的70%,枣椰树产量占全球的67%[2]。埃及种植的棕榈树总数为1600万棵,其中包括1200万棵果树[3]。Mohamed[4]报道,果枣的年显著增长约为29.89万棵棕榈树,相当于该期间(1997 - 2012)平均果枣数量的2.75%。由于它对各种胁迫条件的适应能力,现在它的种植遍布埃及各地,包括沙漠中新开垦的土地和盐碱地。枣椰树副产物作为工业原料的利用是一个很有前景的问题。有研究报道,仅埃及每年就能生产30万吨以上的枣椰树生物量[5]。虽然椰枣渣(DPR)含有不易分解的元素(纤维素、半纤维素、木质素等化合物),但可以通过微生物过程进行堆肥,而不用在农场进行焚烧,对环境造成严重威胁[6]。许多研究人员报道了椰枣副产品的堆肥生产[7,8,9,10,11]。应该指出的是,埃及农业主要依赖化肥(氮、磷和钾)和有机肥。因此,回收棕榈残留物可以减少化学肥料以及干旱、荒漠化和农药的影响。此外,回收利用棕榈渣可以获得社会、经济和环境效益,包括提高农业生产的数量和质量。材料研究论坛LLC材料研究进展11 (2019)150-158 doi: https://doi.org/10.21741/9781644900178-10 151材料与方法DPR堆肥实验有3个;其中两个试验在不同的埃及村庄(Faris村Kom-Ombo -阿斯旺和Mandisha村,Baheria绿洲-吉萨省)的堆肥单元中进行了小规模试验,另一个试验在可持续综合系统中进行了大规模试验(Al-Kharga,新谷省)。实验1。法里斯村是埃及的一个乡村,位于尼罗河西侧的阿斯旺省的康姆博。它每年从枣椰树(Phoenix daetylifera)、芒果(Anacardiaceae)和棕榈(Hyphaene thebicia)等果树中生产约5000吨可再生生物质。Palm次级产品(PSP)约占这一总量的80%[11]。第一阶段在现场进行,残留物被收集并运输到这个称为(固定粉碎系统)的现场。同时,在中试阶段,对残留物进行了切碎和堆肥处理(移动式切碎系统)。在试验阶段产生的堆肥量相当于棕榈树总废物的70%。这是除了20%的芒果残留物和10%的棕榈残留物。以该地区制糖罐工业生产的滤泥饼为有机活化剂,进行堆肥处理。第一阶段和试验阶段分别生产了45吨和33吨堆肥。生产的堆肥分发给当地农民用于种植洋葱作物。实验2。巴赫里亚绿洲是一个洼地,位于埃及西部沙漠。位于吉萨省,主要经济部门是农业。绿洲里棕榈树的数量估计为1棵。 300万棵棕榈树;棕榈树绿洲的财富约占埃及棕榈树总财富的10%(据估计埃及棕榈树的数量约为1300万棵)el - mous[12]。可提供大量PSP;目前估计为6.95万吨/年(干重);这些数量不仅是丰富的,而且是可再生能源的多样性和定价,以及将它们用作制造许多产品的投入的可能性(如本研究所证实的)。在Mandisha村进行了堆肥生产的试点试验。堆肥过程中的主要添加材料是家禽业常见的副产品禽粪废弃物,用作堆肥活化剂。8吨DPR+8米禽粪可制得约3吨堆肥。实验3。新谷省被认为是埃及最大的省份,总面积约占埃及面积的44%。枣椰树(超过150万棵棕榈树)代表了该省的经济轴。一项关于新谷省结果枣数量发展的研究表明,1997年至2012年期间,这些数字显著增加了1.28%[4]。枣树剪枝会产生大量的PSP,造成严重的环境问题。根据省农业局的报告[13],该省每年的产量约为92503吨。试验性试点尝试产生约170吨堆肥。堆肥过程的主要添加材料是农家肥作为有机活化剂,农家肥是养牛业常见的副产品。根据TAPPI标准方法测定了枣椰树、芒果和棕榈渣中的纤维衍生物。先按t264 cm-07法索氏提取6小时,去除植物提取物。纤维素、半纤维素和木质素含量的测定分别采用以下标准方法进行评估:Kurscher-Hoffner法[14]、绿泥石法[15]、t222 om-06和t211 om-07。根据各种相关标准的建议,所有实验都是三次进行的。材料研究论坛有限责任公司材料研究学报11 (2019)150-158 doi: https://doi.org/10.21741/9781644900178-10 152分析了3个实验产生的堆肥的特性。堆肥样品在70℃下干燥至恒重地面。pH和EC的测定方法参照Jackson[16]。通过43℃点火24h失重法分析堆肥有机质(OM)含量,并由(OM)计算总有机碳(TOC),得到如下公式[17]:OM = [(W105 - W430) / W105] × 100(1)式中,W105 = 105℃下烘箱质量干重;W430 = 430℃时炉膛干质量TOC = 0.51 × OM + 0.48(2)堆肥样品采用H2O2和H2SO4混合消化。总氮采用微凯氏定氮法测定[16]。总磷和总钾由Page等测定[18]。在整个研究过程中,通过在105℃下干燥约24小时或恒定重量来测量水分含量。体积密度(Bd)是通过获得已知体积样品的干重来测量的。容重计算公式如下[19]:
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