New Process for Nitriding Steel Parts

V. Tarelnyk, O. Gaponova, V. Martsynkovskyy, I. Konoplianchenko, V. Melnyk, V. Vlasovets, M. Mikulina, Sergey Bondarev, O. Vasilenko, S. Hudkov, Anatolii Kutakh, G. Golovchenko
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Abstract

There is proposed a new process for nitriding steel parts by the method of electrospark alloying (ESA), which includes applying a pasty nitrogen component onto the surface of the part and, without waiting for it to dry, performing the ESA process with an electrode-tool made of a material identical to the material of the workpiece being processed. In this case, the increase in the discharge energy of 0.13 to 3.4 J results in increasing, respectively: the thickness of the “white” layer of 10 to 50 microns; the microhardness of the surface layer of 6228 to 9160 MPa; the surface roughness (Ra) of 0.9 to 6.2 microns and the uniformity of the coating from 50 to 80%. The wear resistance of the surfaces for the specimens made of nitrided steel 20 and steel 40, in comparison with non-nitrided ones, increases, respectively, by 219 and 308%.
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钢件氮化新工艺
提出了一种用电火花合金化(ESA)方法对钢零件进行氮化的新工艺,该工艺包括在零件表面涂上糊状氮成分,然后在不等待其干燥的情况下,使用与被加工工件材料相同的材料制成的电极工具进行ESA工艺。在这种情况下,放电能量增加0.13 ~ 3.4 J,分别导致:“白”层厚度增加10 ~ 50微米;表层显微硬度为6228 ~ 9160 MPa;表面粗糙度(Ra)为0.9 ~ 6.2微米,镀层均匀度为50% ~ 80%。渗氮钢20和渗氮钢40的表面耐磨性比未渗氮钢分别提高了219和308%。
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