Online recognition of the multiphase flow regime and study of slug flow in pipeline

Abstract

Multiphase flow is the phenomenon existing widely in nature, daily life, as well as petroleum and chemical engineering industrial fields. The interface structure among multiphase and their movement are complicated, which distribute random and heterogeneously in the spatial and temporal scales and have multivalue of the flow structure and state[1]. Flow regime is defined as the macro feature about the multiphase interface structure and its distribution, which is an important feature to describe multiphase flow. The energy and mass transport mechanism differ much for each flow regimes. It is necessary to solve the flow regime recognition to get a clear understanding of the physical phenomena and their mechanism of multiphase flow. And the flow regime is one of the main factors affecting the online measurement accuracy of phase fraction, flow rate and other phase parameters. Therefore, it is of great scientific and technological importance to develop new principles and methods of multiphase flow regime online recognition, and of great industrial background. In this paper, the key reasons that the present method cannot be used to solve the industrial multiphase flow pattern recognition are clarified firstly. Then the prerequisite to realize the online recognition of multiphase flow regime is analyzed, and the recognition rules for partial flow pattern are obtained based on the massive experimental data. The standard templates for every flow regime feature are calculated with self-organization cluster algorithm. The multi-sensor data fusion method is proposed to realize the online recognition of multiphase flow regime with the pressure and differential pressure signals, which overcomes the severe influence of fluid flow velocity and the oil fraction on the recognition. The online recognition method is tested in the practice, which has less than 10 percent measurement error. The method takes advantages of high confidence, good fault tolerance and less requirement of single sensor performance. Among various flow patterns of gas-liquid flow, slug flow occurs frequently in the petroleum, chemical, civil and nuclear industries. In the offshore oil and gas field, the maximum slug length and its statistical distribution are very important for the design of separator and downstream processing facility at steady state operations. However transient conditions may be encountered in the production, such as operational upsets, start-up, shut-down, pigging and blowdown, which are key operational and safety issues related to oil field development. So it is necessary to have an understanding the flow parameters under transient conditions. In this paper, the evolution of slug length along a horizontal pipe in gas-liquid flow is also studied in details and then an experimental study of flowrate transients in slug flow is provided. Also, the special gas-liquid flow phenomena easily encountered in the life span of offshore oil fields, called severe slugging, is studied experimentally and some results are presented.