Weld technology reliability analysis of cathode in vacuum tube

F. Song, Xian-long Feng, S. Li, Shi-ji Yu
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Abstract

Influence of weld technology on reliability and life to cathode in vacuum tube was studied by requests of microwave tube. The quality of weld technology quite affects the emission capability of cathode. The mode of weld quite affects thermal efficiency of cathode in vacuum tube. Thermal efficiency of cathode can increase availably by changing the weld technology on the heat transfer path. Thermal analysis and optimization design of cathode module for vacuum tube was carried out with the FEM in order to obtain required cathode temperature with lower heat power. The weld mode quite affects the cathode heat power, for example, the cathode heat power can reduce 28.6% with 8+8 laser spot welding. We have also built the life test system of TWT's electron gun structure of 8+8 laser spot welding, using this life test system, up to 30 years life of cathode is forecasted.
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电子管阴极焊接工艺可靠性分析
根据微波管的要求,研究了焊接工艺对真空管阴极可靠性和寿命的影响。焊接工艺的好坏直接影响阴极的发射能力。焊接方式对电子管阴极的热效率影响很大。通过改变传热路径上的焊接工艺,可以有效地提高阴极热效率。为了在较低的热功率下获得所需的阴极温度,采用有限元法对真空管阴极模块进行了热分析和优化设计。焊接方式对阴极热功率影响较大,8+8激光点焊可使阴极热功率降低28.6%。建立了8+8激光点焊行波管电子枪结构寿命测试系统,利用该寿命测试系统,预测阴极寿命可达30年。
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