Improvement study of quality control in process of producing flux-cored wire

Fei Wang, Guangjian Ni, Guokai Zhang
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Abstract

The flux-cored wire is a new kind of welding material with many advantages. The quality and uniformity of flux-cored wire are affected by its production mode greatly. In this paper, the cause of uneven quality flux-cored wire produced under steel rolling process is investigated firstly. Then, a mathematical model of relative motion between the rolling machine and the strip is carried out based on the principle of reverse engineering. After that, some reasonable design conditions for control systems and production equipment are obtained by solving the model. Finally, an example for the actual production is introduced for verification.
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药芯焊丝生产过程质量控制的改进研究
药芯焊丝是一种新型焊接材料,具有许多优点。药芯焊丝的生产方式对其质量和均匀性影响很大。本文首先分析了轧制过程中药芯焊丝质量不均匀的原因。然后,基于逆向工程原理,建立了轧辊机与带材相对运动的数学模型。通过对模型的求解,得到了控制系统和生产设备的合理设计条件。最后,通过实际生产实例进行了验证。
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