Experimental study on cutting characteristics of thin walled structures with weak rigidity

Qimeng Liu, Jinkai Xu, Huadong Yu, Zhanjiang Yu, Yiquan Li, Yanling Wan, Xianghui Zhang, Zhongxu Lian
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Abstract

In this paper, the milling experiments of the 7075 Aluminum alloy thin wall specimens are carried out. In the dry cutting under the experimental conditions, the hard alloy cutter the use of the 7075 Aluminum alloy milling can get better quality of the thin-walled specimens, machining, cutting and cutting edge burr and the source, the chip adhesion phenomenon, in the selection of cutting speed for variable conditions, with the increase of cutting speed, milling of thin-walled specimen deformation gradually becomes smaller the thin, the specimen surface residual stress gradually increase, in the selection of feed speed conditions within the range of variables, with the increase of feed speed, the 7075 Aluminum alloy milling of thin-walled specimens. The deformation degree increased, thin specimen surface residual stress decreases gradually, in the selection of cutting depth conditions the range of variables, with the increase of cutting depth, the 7075 Aluminum alloy test milling of thin-walled parts is the greater the degree of deformation, thin-walled specimen surface residual stress was gradually decreased, residual stress the hour gradually thin plate specimens deformation amount is small, the milling of thin-walled specimens after deformation is inevitable.
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弱刚度薄壁结构切削特性试验研究
本文对7075铝合金薄壁试样进行了铣削试验。在干式切削实验条件下,采用硬质合金刀具对7075铝合金进行铣削,可以得到质量较好的薄壁试样,加工过程中,切边毛刺和切屑附着现象的来源及刃口,在选择切削速度为可变条件下,随着切削速度的增加,铣削的薄壁试样变形逐渐变小变薄,试样表面残余应力逐渐增大;在选择进给速度条件的变量范围内,随着进给速度的增大,可铣削7075铝合金薄壁试样。随着变形程度的增加,薄试件表面残余应力逐渐减小,在选择切削深度条件的变量范围内,随着切削深度的增加,7075铝合金试验铣削薄壁件的变形程度越大,薄壁试件表面残余应力逐渐减小,薄板试件变形量小时内残余应力逐渐减小;薄壁试样变形后的铣削是不可避免的。
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