基于智能视觉检测的高密度聚乙烯质量分析

Jianchun Jiang, Xu-hui Zhan, Yangyang Liu, Chong Tang, Jianan Wang, Jianwei Liu
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引用次数: 0

摘要

高密度聚乙烯(HDPE)是无色透明的颗粒,是许多塑料制品的关键原料。HDPE颗粒存在缺陷会影响最终产品的质量和企业的经济效益。目前,缺乏快速有效地识别HDPE缺陷颗粒的方法。针对以上问题,本文将智能视觉检测引入到HDPE的质量分析中,设计了一套HDPE的质量分析与检测方案。首先,为了获得更好的成像质量,对检测场景的背景颜色进行分析和选择。其次,针对生产线升级,设计了颗粒输送和拍照传感策略。第三,将基于YOLO的缺陷粒子智能检测融入到分析系统中。根据实验结果,选择蓝色作为最优背景。对于蓝色背景样品,识别准确率达到99.39%,可以有效地检测和识别HDPE缺陷颗粒。
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Quality Analysis of high-density polyethylene based on Intelligent Vision Detection
High-density polyethylene (HDPE) are colorless and transparent particles, which are critical raw materials of many plastic products. HDPE particles with defects would affect the quality of final products and the economic benefits of enterprises. At present, there is lack of methods to identify defective HDPE particles quickly and efficiently. To address above problems, intelligent vision detection is introduced into the quality analysis of HDPE, and a set of quality analysis and detection schemes of HDPE are designed in this paper. Firstly, for obtaining better imaging quality, analysis and selection of the background color of the detection scenario is conducted. Secondly, particle conveying and photographing sensing strategy is designed for upgrading production line. Thirdly, intelligent detection of defective particles based on YOLO is merged into the analysis system. According to the experiment results, the blue color is selected as the optimal background. The recognition accuracy reaches 99.39% with the blue background color samples, thus defect particles of HDPE could be detected and identified effectively.
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