耐高温涂层和基体用SiC陶瓷的合成与表征

H. Watanabe, Satoshi Kobayashi, M. Fukushima, S. Wakayama
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摘要

SiC陶瓷有望成为碳/碳复合材料的抗氧化涂层材料。本研究采用溶胶-凝胶法制备了低环境影响的SiC陶瓷。以乙醇、甲基三乙氧基硅烷(MTES)、盐酸(HCl)和纯净水(H2O)为原料合成凝胶,分别在1 000、1 500和1 700℃下进行热解。用x射线衍射(XRD)分析了热处理后凝胶的结构。XRD结果表明,本方法制备的β-SiC晶化程度随热处理温度的升高而提高。在1 000◦C空气中合成的SiC重量变化很小,这导致SiC涂层C/C复合材料的重量变化比裸C/C复合材料小。然而,SiC涂层的C/C复合材料也被氧化,因为在1 000◦C的热处理过程中产生裂纹。SiC涂层C/C复合材料氧化5 min后的残余抗拉强度也高于裸C/C复合材料。
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Synthesis and Characterization of SiC Ceramics for High Temperature Resistant Coatings and Matrix
SiC ceramics are expected as oxidation resistant coating material for Carbon/Carbon (C/C) composites. In the present study, SiC ceramics were synthesized through Sol-Gel method with low environmental impact. The gels were synthesized from ethylalcohol, methyltriethoxysilane (MTES), hydrochloric acid (HCl) and purified water (H2O), and it was pyrolyzed at 1 000, 1 500 and 1 700◦C. The structures of gels after heat treatment were analyzed by X-ray diffraction (XRD). XRD results indicated that β-SiC were obtained in the present method and crystallization was increased with increasing heat treatment temperature. There was little weight change in synthesized SiC obtained at 1 000◦C in air, which results in lower weight changes in SiC coated C/C composites comparing with bare C/C composites. However, SiC coated C/C composites were also oxidized because of the generation of cracks during heat treatment at 1 000◦C. Residual tensile strength of SiC coated C/C composites were also higher than that of bare C/C composites after 5 minutes oxidation.
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