部分固化干蚀刻双苯并环丁烯(BCB)在键合硅片中形成空腔

A. Bakhtazad, Rayyan Manwar, S. Chowdhury
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引用次数: 4

摘要

提出了一种用双苯并环丁烯(BCB)干蚀刻在硅晶片上形成隐腔的方法。在低温过程中,将部分固化的图案BCB真空粘合在绝缘体上硅(SOI)晶圆和裸硅晶圆上形成空腔。通过对粘接表面的BCB层进行扫描电镜检查的迭代过程确定了真空粘接的工艺参数,以确保无空洞和褶皱的强粘接。空腔的宽度可小至28 μm,支撑裕度仅为10 μm,高度可达800 nm。其他尺寸的空腔也可以按照相同的程序来实现。这些腔体可用于实现MEMS传声器、电容式微机械超声换能器(CMUT)、谐振腔,也可用于MEMS和微电子芯片的保护封装。
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Cavity formation in bonded silicon wafers using partially cured dry etch bisbenzocyclobutene (BCB)
A method of forming hidden cavities in bonded silicon wafers using dry etch Bisbenzocyclobutene (BCB) is presented. The cavities are formed by vacuum bonding of partially-cured patterned BCB over a Silicon on Insulator (SOI) wafer and over a bare silicon wafer in a low temperature process. The vacuum bonding process parameters are determined through an iterative process that involves SEM inspection of the BCB layer at the bonding surface to ensure a void and wrinkle free strong bond. The cavities can be as small as 28 μm wide with a support margin of only 10 μm and a height of 800 nm. Cavities of other dimensions can also be realized following the same procedure. The cavities can be used to realize MEMS microphones, capacitive micromachined ultrasonic transducers (CMUT), resonant cavities, and also for protective encapsulation of MEMS and microelectronic dies.
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