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引用次数: 0

摘要

在65°C(150°F)的纸浆中以1800 rpm的转速运行时,风扇支架铸件意外失败。叶片前缘出现深海绵状孔,导致部分缩小,最终在剩余部分尺寸不足以支撑负载时导致部分断裂。分析表明,支撑铸件为标准的8620型成分,硬度为311 HRB。铸件的设计不是流线型的。有几个方角,在那里可以产生巨大的压力差。这是一个典型的海绵状空化侵蚀的案例。提出了两个改进方案:简化部分以避免流体流动的突变;并将合金改为更耐腐蚀的材料(304或优选316),以增加保护膜的韧性。
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Failure of a Fan Support Casting
A fan support casting failed unexpectedly while running at 1800 rpm in pulp at 65 deg C (150 deg F). The leading edge of the blade exhibited deep spongy holes leading to reduced section and finally to fracture of the part when the remaining section size was insufficient to support the load. Analysis showed the support casting to be a standard 8620 type composition with a hardness of 311 HRB. The design of the casting was not streamlined. There were several square corners present where great pressure differences could be generated. This was a case of erosion-corrosion with the classic spongy appearance of cavitation. Two changes were proposed: streamlining the part to avoid abrupt changes in fluid flow; and a change in alloy to a more corrosion-resistant material (304 or preferably 316) to increase the tenacity of protective films.
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