在役纤维增强塑料管的数字射线照相检测研究

Shu H. Liu, Ju Ding, J. F. Zhang
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摘要

随着材料技术的发展,非金属材料在石油化工装置压力管道中的应用越来越广泛。纤维增强塑料(FRP)因其机械强度高、耐腐蚀而得到广泛应用。非金属管道在中国石化工厂已经运行了20多年。由于纤维材料的各向异性,在玻璃钢检测中,传统的超声检测方法难以测量厚度和检测缺陷。根据中国压力管道检验法律法规,主要的检验方法是宏观检验和水压试验。非金属管道的检验没有详细规定。与传统射线照相检测相比,数字射线照相检测具有更好的对比度和图像处理技术,因此数字射线照相检测在厚度测量和腐蚀检测方面更具优势。由于流体侵蚀,弯头最容易产生腐蚀缺陷。本文采用数字射线照相技术对纤维增强塑料管进行检测。在数字射线检测中,提出了合适的参数和准确的测量方法。得到了准确的管壁厚度,并检测了管壁内部缺陷。将测量结果与实际壁厚进行比较,数字射线照相检测的测量精度可以满足NB/T47013.3中超声波测厚仪的要求。玻璃钢管道定期检查建议采用数字射线照相技术。
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Research on Digital Radiographic Inspection of In-Service Fiber Reinforced Plastic Pipe
With the development of material technology, non-metallic materials are applied to pressure pipes in petrochemical plant. Fiber reinforced plastic (FRP) is widely used because high mechanical strength and corrosion resistance. The non-metallic pipeline has been running for more than 20 years in petrochemical plant of China. Due to the fiber material anisotropy, it is difficult to measure thickness and detect defect by conventional ultrasonic method in FRP inspection. According to Chinese pressure pipeline inspection laws and regulations, the main inspection methods are macroscopic examination and hydraulic pressure test. The inspection of non-metallic pipelines has not been specified in detail. Compared with traditional radiographic detection, digital radiographic detection has better contrast and image processing technology, so digital radiographic detection has more advantages in thickness measurement and corrosion detection. Elbows are most prone to corrosion defects due to fluid erosion. In this paper, fiber reinforced plastic pipe is detected by digital radiographic technology. In digital radiographic detection, appropriate parameters and accurate measurement are proposed. The accurate wall thickness of the pipe is obtained and the internal defects are detected. By comparing the measurement results with the actual wall thickness, the measurement accuracy of digital radiographic detection could meet the requirement of ultrasonic thickness gauge in NB/T47013.3. Digital radiographic technology is strongly recommended for FRP pipeline periodic inspection.
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