工业系统故障模式知识图谱的构建与管理

Hengjie Dai, Jianhua Lyu, Mejed Jebali
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摘要

在工业生产过程中,为了保证生产秩序,需要对过程进行实时监控,发现错误并提前采取行动,以减少损失。失效模式与影响分析(Failure Mode and Effects Analysis, FMEA)是对产品模块、零部件和生产过程中的各种操作进行分析,以识别潜在失效模式并分析其可能后果的系统活动。这导致提前采取必要的措施来提高产品质量和可靠性。对FMEA数据进行有效的管理,有利于控制生产过程,提高生产质量。基于工业系统失效模式与影响分析(FMEA)数据,构建了失效模式知识图谱并进行了设计,开发了相应的管理功能模块,包括知识图谱创建、知识图谱存储和知识图谱检索。首先,从工业系统的失效模式出发,设计了失效模式本体结构;其次,对FMEA中的非结构化数据进行事实提取,对结构化数据进行清洗,剔除异常数据,恢复缺失数据;第三,根据模式级本体之间的关联关系,创建知识图谱三元组,构建FMEA知识图谱;然后基于图形数据库neo4j设计并实现了FMEA知识图谱的存储功能;最后,提出了用于FMEA知识图相似性搜索的KNN算法。
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Construction and management of industrial system failure mode knowledge graph
In the process of industrial production and to ensure the production order, it is necessary to monitor the process in real time, detect errors and take action in advance to reduce losses. Failure Mode and Effects Analysis (FMEA) is a systematic activity to analyze product modules, parts and various operations in the production process to identify potential failure modes and analyze their possible consequences. This leads to necessary actions being taken in advance to improve product quality and reliability. Efficient management of FMEA data is beneficial for controlling the production process and improving production quality. Based on the failure mode and effects analysis (FMEA) data of industrial systems, this paper builds a knowledge graph of failure modes and designs, and develops the corresponding modules for the management functions, including knowledge graph creation, knowledge graph storage, and knowledge graph retrieval. First, the ontology structure of the failure mode is designed in terms of the failure mode of industrial systems. Second, the facts are extracted from the unstructured data in FMEA, the structured data is cleaned, the abnormal data is eliminated, and the missing data is recovered. Third, according to the correlation between the pattern level ontology, the knowledge graph triplet is created and the FMEA knowledge graph is constructed; then the storage function of the FMEA knowledge graph is designed and implemented based on the graph database neo4j; finally, the KNN algorithm for the similarity search in the FMEA knowledge graph is proposed.
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