PT冲压模具单分钟换模的实现

Indah Kurnia Mahasih Lianny, Sanurya Putri Purbaningrum, Edwin Sahrial Solih
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引用次数: 4

摘要

PT Ganding Toolsindo的问题是更换模具需要很长时间,每次安装大约需要30到45分钟。可用于减少设置时间的策略是采用单分钟换模(SMED)方法。本研究旨在确定SEYI SN2-300压力机高模具更换时间的原因,并采取纠正措施,以提高机器的生产效率,以及设计夹具和夹具,使操作员更容易更换模具。结果在SEYI SN2-300压力机上采集设置模具活动数据,全部进入内部设置活动,持续时间为2144秒。已经完成了从内部设置到外部设置的更改。从内部设置更改为外部设置可以减少369秒的停机时间。吊辊和滚轮模具形式的工具设计有望减少机器的内部安装时间,这些工具可以帮助操作员将旧模具移动到压力机中并安装新模具。基于工具实施后的设置时间测量,结果显示设置时间减少了331秒或5.52分钟。
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Implementation of Single Minute Exchange of Dies at PT Ganding Toolsindo
PT Ganding Toolsindo's problem is the replacement of the die which takes a long time, around 30 to 45 minutes per setup. The strategy that can be used to reduce setup time is to apply the Single Minute Exchange of Dies (SMED) method. This research aims to identify the cause of the high die replacement time on the SEYI SN2-300 Press Machine and take corrective steps to increase production effectiveness on the machine, as well as design jigs and fixtures that can make it easier for operators to replace the die. Results Based on data collection on setup dies activity on the SEYI SN2-300 Press Machine, all entered into the internal setup activity with a duration of 2144 seconds. Changes from an internal setup to an external setup have been made. Changing from internal setup to external setup can reduce downtime by 369 seconds. The design of the tools in the form of hanging rollers and roller die is expected to reduce the machine's internal setup time, where these tools can assist operators in moving old dies and installing new dies into the press machine. Based on the measurement of setup time after the implementation of the tools made, the results showed that there was a decrease in setup time of 331 seconds or 5.52 minutes..
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