Effect of Mixing Technique on Physico-Chemical Characteristics of Blended Membranes for Gas Separation

Polymer blending has attracted considerable attention because of its ability to overcome the permeability–selectivity trade-off in gas separation applications. In this study, polysulfone (PSU)-modified cellulose acetate (CA) membranes were prepared using N-methyl-2-pyrrolidone (NMP) and tetrahydrofuran (THF) using a dry–wet phase inversion technique. The membranes were characterized using scanning electron microscopy (SEM) for morphological analysis, thermogravimetric analysis (TGA) for thermal stability, and Fourier transform infrared spectroscopy (FTIR) to identify the chemical changes on the surface of the membranes. Our analyses confirmed that the mixing method (the route chosen for preparing the casting solution for the blended membranes) significantly influences the morphological and thermal properties of the resultant membranes. The blended membranes exhibited a transition from a finger-like pore structure to a dense substructure in the presence of macrovoids. Similarly, thermal analysis confirmed the improved residual weight (up to 7%) and higher onset degradation temperature (up to 10 °C) of the synthesized membranes. Finally, spectral analysis confirmed that the blending of both polymers was physical only.